합성된 스테인레스 스틸에 대한 NATM(New Austria Tunnel Method) 수지의 기계적 특성은 SEM, FT-IR, 인장특성, 그리고 [NCO]/[OH]의 mole %, 입도분석에 의해 측정하였다. 친환경적인 NATM에 관한 관심이 고조됨에 따라 스테인레스 등의 금속에 코팅하는 무용제 도료를 합성하였다. 폴리올, IPDI, 충진제, 실리콘 계면활성제, 촉매 등이 함유된 기존 NATM수지보다 폴리올, MDI, 충진제, 실리콘 계면활성제, 촉매, 가교제가 함유되어 합성된 NATM 수지의 도료가 내구력과 강도가 양호하였다. 견고한 NATM 수지의 기계적 특성은 가교와 [NCO]/[OH]의 mole%가 증가함에 따라 강도가 증가하였다. 결론적으로 NATM의 가교된 미세조직는 스테인레스 스틸 같은 금속물질 코팅에 좋은 물질이다.

To improve the chemical stability of metal, the ceramic coatings on metallic materials have attracted interest from many researchers due to the chemical inertness of ceramic materials. To endure strong acids, SiOC coating on metal substrate was carried out by dip coating method using 20wt% polyphenylcarbosilane solution; SiC powder was added to the solution at 10wt% and 15wt% to improve the mechanical properties and to prevent cracks of the film. Thermal oxidation as a curing step was carried out at 200˚C for crosslinking of the polyphenylcarbosilane, and the coating samples were pyrolysized at 800˚C under argon to convert the polyphenylcarbosilane to SiOC film. The thicknesses of the SiOC coating films were 2.36μm and 3.16μm. The quantities of each element were measured as SiO1.07C6.33 by EPMA, and it can be confirmed that the SiOC film from polyphenylcarbosilane was formed in a manner that was carbon rich. The hardness of the SiOC film was found to be 3.2Gpa through nanoindentor measurement. No defect including cracks appeared in the SiOC film. The weight loss of the SiOC coated stainless steel was within 2% after soaking in 10% HCl solution at 80˚C for one week. From these results, SiOC coating shows good potential for application to protect against severe chemical corrosion of stainless steel.

Inorganic oxide colloids dispersed in alcohol were applied to a stainless steel substrate to produce oxide coatings for the purpose of minimizing emissive thermal transfer. The microstructure, roughness, infrared emissive energy, and surface heat loss of the coated substrate were observed with a variation of the nano oxide sol and coating method. It was found that the indium tin oxide, antimony tin oxide, magnesium oxide, silica, titania sol coatings may reduce surface heat loss of the stainless steel at 300˚C. It was possible to suppress thermal oxidation of the substrate with the oxide sol coatings during an accelerated thermal durability test at 600˚C. The silica sol coating was most effective to suppress thermal oxidation at 600˚C, so that it is useful to prevent the increase of radiative surface heat loss as a heating element. Therefore, the inorganic oxide sol coatings may be applied to improve energy efficiency of the substrate as the heating element.