Air conditioning facilities in nuclear power plants use pre-filters, HEPA filters, activated carbon filters, and bag filters to remove radionuclides and other harmful substances in the atmosphere. Spent filters generate more than 100 drums per year per a nuclear power plant and are stored in temporary radioactive waste storage. Plasma torch melting technology is a method that can dramatically reduce volume by burning and melting combustible, non-flammable, and mixed wastes using plasma jet heat sources of 1,600°C or higher and arc Joule heat using electric energy, which is clean energy. KHNP CRI & KPS are developing and improving waste treatment technology using MW-class plasma torch melting facilities to stably treat and reduce the volume of radioactive waste. This study aims to develop an operation process to reduce the volume of bag filter waste generated from the air conditioning system of nuclear power plants using plasma torch melting technology, and to stably treat and dispose of it. It is expected to secure stability and reduce treatment costs of regularly generated filter waste treatment, and contribute to the export of radioactive waste treatment technology by upgrading plasma torch melting technology in the future.

KHNP-CRI has developed Mega-Watt Class PTM (Plasma Torch Melter) for the purpose of reducing the volume of radioactive waste and immobilizing or solidifying radioactive materials. About 1 MW PTM is a treatment technology that operates a plasma torch and puts drum-shaped waste into a melter and radioactive waste in the form of slag is discharged into a waste container. Since only the overflowing slag is discharged from the melter, the discharge is intermittent. Therefore, solidification occurs in the process of discharging the melt. It is difficult to accumulate evenly in the waste container, and there is also an empty space. Solid radioactive waste must be disposed of to meet the acceptance criteria for radioactive waste. Plasma-treated solid waste raised concerns about the requirements. The waste solidification output in a slag container gave us some concerns for the waste package’s solidification and encapsulation requirements. The plasma-treated solid waste process to meet the acceptance criteria will be cost and need time consuming. Thus, a induction heating will be introduced to meet solidification requirements and test criteria of the solidification waste for the waste package disposal.

The liquid radioactive waste system of nuclear power plants treats radioactive contaminated wastes generated during the Anticipated Operational Occurrence (AOO) and normal operation using filters, ion exchange resins, centrifuges, etc. When the contaminated waste liquid is transferred to an ion exchanger filled with cation exchange resin and anion exchange resin, nuclides such as Co and Cs are removed and purified. The lifespan and replacement time of the ion exchange resin are determined by performing a performance test on the sample collected from the rear end of the ion exchanger, and waste ion exchange resin is periodically generated in nuclear power plants. In the general industry, most waste resins at the end of their lifespan are incinerated in accordance with related laws, but waste resins generated from nuclear power plants are disposed of by clearance or stored in a HIC (High Integrity Container). Plasma torch melting technology can reduce the volume of waste by using high-temperature heat (about 1,600 degrees) generated from the torch due to an electric arc phenomenon such as lightning, and secure stability suitable for disposal. Plasma torch melting technology will be used to check thermal decomposition, melting, exhaust gas characteristics, and volume reduction at high temperatures, and to ensure disposal safety. Through this research, it is expected that the stable treatment and disposal of waste resins generated from nuclear power plants will be possible.

Currently, KHNP has 24 operating nuclear power plant units with a toal combined capacity of about 23 GWe and two units are under construction. However, permanent stop of Kori unit 1 nuclear power plant was decided in 2017. Accordingly, interest in how to dispose of waste stored inside a permanently stopped nuclear power plant and waste generated as decommissioning process is increasing. KHNP CRI is conducting research on the advancement of plasma torch melting facilities for waste treatment generated during the plant decommissioning and operation period. Plasma torch melting facility is composed of various equipment such as a melting furnace (Melting chamber, Pyrolsis chamber), a torch, an exhaust system facility, a waste supply device, and other equipment. In demonstration test, concrete waste was put in a 200 L drum to check whether it can be pyrolyzed using a plasma torch melting facility. Reproducibility for waste treatment in the form of a 200 L drum and discharge of molten slag could be confirmed, the amount of concrete waste in 200 L Drum that could be treated according to power of plasma torch was confirmed. This demonstration test confirmed the field applicability and stability of plasma torch melting facility, and improved expectations for long-term operation.

In nuclear power plants, insulation is used to protect equipment and block heat. Insulation materials include asbestos, glass fiber, calcium silicate, etc. Various types and materials are used. This study aims to ensure volume reduction and disposal safety by applying plasma torch melting technology to insulation generated at operating and dismantling nuclear power plants. After the evaluation of characteristics by securing thermal insulation materials or similar materials in use at the operational and dismantling nuclear power plant. It is planned to perform pyrolysis and melting tests using the MW plasma torch melting facility owned by KHNP CRI Before the plasma test, check the thermal decomposition and melting characteristics (fluidity, etc.) of the insulation in a 1,600°C high-temperature furnace. The insulation is stored in a 200 L drum and injected into a plasma facility, and the drum and the insulation are to be pyrolyzed and melted by the high temperature inside the plasma torch melting furnace. Through this test, thermal decomposition and melting of the insulation, solidification/ stabilization method, maximum throughput, and exhaust characteristics are confirmed at a high temperature (1,600°C) of the plasma torch. Through this study, it is expected that the stable treatment and disposal of insulation generated from operating and dismantling nuclear power plants will be possible.