In the painting process of automotive factory, color changeover cost is incurred every time the color of vehicle is changed. To solve this problem, automotive company usually uses storage space such as Selectivity Banks(SB) or Car Rescheduling Storage and carries out sequence planning so that vehicles of the same color are consecutive, which is called Car Resequencing Problem (CRP). So far, research works for CRP has focused on algorithms finding optimal or approximated optimal solutions under the condition that the number of vehicles is fixed in SB. However, these results cannot be directly applied to the actual automotive paint shops since they have continuous flows of cars into SB to be handled in a day. Therefore, in this paper, we propose an efficient cyclic scheduling method that starts the painting process using the result of Accelerated Dynamic Programming (ADP) and then reapplies the ADP to the vehicles in SB for renewing the painting schedule whenever a certain number of vehicles is painted, represented as a threshold. To show the effectiveness of the proposed method, we performed a numerical experiment by designing system configurations, based onthe actual vehicle painting process, and proposed a good threshold that can reduce overall color changeover cost.

The purpose of this study is to investigate the effect of the characteristics of the company or the characteristics of the project participants on the process quality of automotive parts development. In this study, an empirical study was conducted on more than 50 researchers who participated in the development of automotive electric/electronic parts. As a result, it was statistically verified that the quality of the consulting project was significantly influenced by the characteristics of company or participants. According to the results of this study, in order to improve the performance of ASPICE or ISO 26262-related consulting project, a different consulting approach strategy considering the characteristics of organization and personnel is needed. In addition, this study suggests characteristics of process quality and its relevant consulting strategy according to supply chain configuration.

Shape optimization is needed to enhance the performance or efficiency of many industrial products, for instance, such as small-scale electric parts, automotive design and so on. In, especially, small-scale apparatus with heat transfer, it is not easy to decide optimal shape of apparatus. Therefore, the shape of power auxiliary apparatus in automotive engine was investigated using numerical analysis which includes k- model and unsteady state. The relations between temperature and heat transfer were simulated in case of 3 Type and 3 Point for power auxiliary apparatus. As the results, the heat transfer was decreased due to flow recirculation in case of Type-1. Further high temperature did not always mean high heat transfer when the shape interacted with surrounding fluid.

In this study, a numerical approach for automotive louvered fin heat exchanger is carried out to investigate the effect of louvered angle on the heat transfer characteristics. The numerical simulation code STAR-CCM+ is utilized to calculate flow and temperature fields with polyhedral meshes. The results show that the flow efficiency is increased as the louver angle is high. Also, the outlet temperatures are nearly the same according to louver angles because the average Nusselt numbers are nearly equivalent regardless of louver angle.

A most important progress in civilization was the introduction of mass production. One of main methods for mass production is die-casting molds. Due to the high velocity of the liquid metal, aluminum die-casting is so complex where flow momentum is critical matter in the mold filling process. Actually in complex parts, it is almost impossible to calculate the exact mold filling performance with using experimental knowledge. To manufacture the lightweight automobile bodies, aluminum die-castings play a definitive role in the automotive part industry. Due to this condition in the design procedure, the simulation is becoming more important. Simulation can make a casting system optimal and also elevate the casting quality with less experiment. The most advantage of using simulation programs is the time and cost saving of the casting layout design. For a die casting mold, generally, the casting layout design should be considered based on the relation among injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects was differentiated according to the various relations of the above conditions. In this research, in order to optimize the casting layout design of an automotive Oil Pan_BR2E, Computer Aided Engineering (CAE) simulation was performed with three layout designs by using the simulation software (AnyCasting). The simulation results were analyzed and compared carefully in order to apply them into the production die-casting mold. During the filling process with three models, internal porosities caused by air entrapments were predicted and also compared with the modification of the gate system and overflows. With the solidification analysis, internal porosities occurring during the solidification process were predicted and also compared with the modified gate system.

There has been growing concern over the emissions of formaldehyde and VOCs from automotive interior materials, as these could have an important impact on the in-vehicle air quality (IVAQ) of automotive vehicles. Odor along with VOCs refers to the automotive interior smell emitted directly or indirectly from any part of an automotive interior, based on human olfactory senses and a comfort evaluation of vehicle quality. The objective of this paper is to compare the odor intensity using GC/MS analysis method and odor sensory test in accordance with ISO 12219-2. For the compounds having low odor threshold value and high VOC concentration, it was found that there was the same tendency in each field of odor whether the instrument analysis method or the odor sensory test method was used.

In this study, we changed the existing S45C steel shafts applied to the drive shaft for power train of automotive to Al7003-T6 aluminum material. For this purpose, the optimal inner diameter of the aluminium shaft is established. And, analysis of the stresses and vibration characteristics of shafts were analyzed through finite element analysis. The final aluminum drive shaft was evaluated through the static torsional torque test and the frequency test. The Al7003-T6 aluminum drive shaft's weight is 67% comparing from 100% of shaft with existing steel, and with the performance of 3,276 N-m and 236 Hz, it satisfies requirements of the torsional torque of 3,000 N-m and vibration characteristic over 150 Hz required for drive shaft.

When the driver sits on the seat, the cushion supports more than 70% of body weight. Based on this the driver feels discomfort due to the pain and numbness caused by body pressure concentration in the ischial tuberosity. So, the purpose of this study is to analyze the stiffness of the seat cushion according to sitting strategy and to obtain basic data that can be reflected in the design of the seat cushion pad. First, the static stiffness characteristics of the seat cushion pad were determined through a static load test. Next, we measured the body pressure distribution of 20 subjects. Based on this, we derived 7 types of average body pressure distribution. And as the hardness distribution of the seat cushion, it was judged that it would be less hard feeling at the pressure concentration region. Finally, we compared the deflection and stiffness of the seat cushion using the average body pressure distribution and the static stiffness data of the seat cushion.

Numerical analysis using k-ε model of unsteady state was performed to decide the optimal shape of power auxiliary apparatus in automotive engine. In order to obtain auxiliary electric power using coolant in automotive engine, shapes of 3 Types were compared. Furthermore to achieve the confidence of numerical analysis, the results of numerical analysis was compared with those of experiment. As the results, it showed that accuracy of numerical analysis was about 85~98%. Further the optimal shape, in this study, was Type-1, which had outer rounding R32.5, among 3 Types.

The driving efficiency in vehicles depends on a weight lightening of wheels. Lightweight aluminum wheel research has been widespread over the years. Carbon wheels reduce weight by 50% compared to aluminum wheels and have high tensile strength and low heat absorption. This study was investigated to apply the carbon fiber of molding pressure to produce the carbon wheel. Carbon wheel of mold structure analysis was performed.

Price quotations for SOR / RFQ from OEM clients is a very important process in the automotive parts industry. However, OEM clients are demanding a price quote on short duration but it takes long delivery time due to sales, research and development, purchasing, production and cost management departments role and jobs focused on detail and responsibility. And to provide a reasonable alternative with eliminating the waste of non-value processes is to achieve OEM clients satisfaction through standardized and parallel processing, IT system based on the systems and processes of global benchmark companies.

The vehicle weight and alternative light materials development like aluminum alloys are hot issues around the world. In order to obtain the goal of the weight reduction of automobiles, the researches about lighter and stronger suspension links have been studies without sacrificing the safety of automotive components. Therefore, in present study, the structure analysis of the torque strut links made by aluminum alloys (A356) was performed by using CAE (computer aided engineering) to investigate the light weight design process from the reference of the rear suspension torque strut link which was made by STKM11A steel and was already proven in the commercial market. Especially, the simulated maximum von Mises stresses after strength analysis were normalized as fatigue limit and these were converted to the WF (weight factor) of the same type as the fatigue safety factor suggested and named like that in present study. From these, it was suggested that the fatigue properties of the torque strut could be simply predicted only from this static CAE simulation.

This study investigates the safety and life during the fatigue load by the configuration of seat frame. On back frame at seat frame, the life and damage are analyzed. The deformation and equivalent stress are compared with each other through the vibration analysis, The result of this study through the analysis can be applied to develop the automotive seat frame with durabilty and safety.

An aluminum with the light weight has been used at the automotive car body. As the aluminum is applied to the automotive seat, the optimum design becomes important by investigating the mechanical properties. This study aims at suggesting the basic data for the optimum design of automotive seat frame. In this study, the mechanical properties are investigated through the simulation analysis on the entire structure of seat frame. Two study models using the real commercial vehicles are designed with CATIA program and analyzed with ANSYS program. The harsh condition during the driving state is supposed by using the analyses of natural frequencies and harmonic responses. As the real frequency ranges in this study are set by selecting the natural frequencies through modal analysis. The critical frequencies are analyzed by harmonic response on which the driver is seated. The values of maximum equivalent stresses at models 1 and 2 are shown to be 18.073MPa and 2259.2MPa respectively. The critical frequency at models 1 and 2 are also shown to be 77 Hz and 206 Hz. The maximum stress at model 1 becomes far bigger than model 2. By comparing two models, model 1 has more critical condition than model 2. At the design of automotive seat frame at the dynamic vibration condition, the material of design with the durability and safety can be secured through this study result.

In order to obtain the goal of the weight reduction of automobile components, the researches about lighter and stronger wheel carriers have been studied without sacrificing the safety of them. In this study, the weight reduction design process of wheel carrier could be proposed based on the variation of von-Mises stress contour by substituting an AA6061 (aluminum 6061 alloy) having tensile strength of 310 MPa grade instead of FCD600 Irons. From the stress analysis results before and after design modification, the stress relaxation was done at every given loading conditions. Therefore, it could be reached that this approach method could be well established and be contributed for light-weight design guide and the optimum design conditions of the automotive wheel carrier development.

Separately from a single body, crash box is maufactured into the two alumnae by bonding adhesive. Crashbox has the property to absorb the shock by impact transferred to the car body at the collision between cars. In this study, the structural effect and performance are investigated according to the positions of holes punched at this crash box. The optimal structure is investigated for optimal design data of aluminum crash box. The equivalent stresses of study models distributed by compressive loads are compared with each other by using the analysis program of ANSYS. Total energies and mechanical strengths of study models at the real situation are also analyzed. As analysis results, the maximum equivalent stresses of 40880MPa, 42368MPa, 43176MPa, 44960MPa and 43476MPa are shown at study models due to the hole positions of 10mm, 15mm, 20mm, 25mm and 30mm from the upper plane of crash box respectively. Also, the total energy on analysis are verified within the error range of 10 % by comparing that on experiment at the hole position of 10mm. It is thought that the crash box due to the hole position from the upper plane of crash box can be effectively designed through this study result.

Finite Element analysis were carried out to investigate the deformation behaviours of a buckled automotive seat frames made of three different types of materials, i.e., SAPH440, Al6082-T6 and Al7021-T7, when they were subject to external load, based on the ECE R14 regulation to achieve lightweight structure. Also, several thicknesses were applied to the seat frame structures of each material for characterising deformations. It was found that light weight seat frame structure was obtained compared to conventional steel structure when it was made of aluminium under the condition of satisfying ECE R14 regulation. Interpretation result, when changing from SAPHH440 material has a thickness of 1.5mm to Al material has a thickness of 3.0mm, that could checking weight lightening about 47%.

In this study, the analyses of structure, fatigue and vibration with two models of 1 and 2. As the result of structural analysis, the equivalent stress and the total deforamtion of model 1 become higher than those of model 2.Model 1 shows fatigue life more than model 2. As the vibration analysis, model 1 has the safety better than model 2. As shown by these results, the main parts ofdamage and the weak areas can be investigated to differ from each other according to the configuration of model though these models have the same material property. The result of this study through the analysis can be applied to develop the optimal design of automotive seat frame with durabilty and safety.