In the modern industrial period, the introduction of mass production was most important progress in civilization. Die-casting process is one of main methods for mass production in the modern industry. The aluminum die-casting in the mold filling process is very complicated where flow momentum is the high velocity of the liquid metal. Actually, it is almost impossible in complex parts exactly to figure the mold filling performance out with the experimental knowledge. The aluminum die-castings are important processes in the automotive industry to produce the lightweight automobile bodies. Due to this condition, the simulation is going to be more critical role in the design procedure. Simulation can give the best solution of a casting system and also enhance the casting quality. The cost and time savings of the casting layout design are the most advantage of Computer Aided Engineering (CAE).. Generally, the relations of casting conditions such as injection system, gate system, and cooling system should be considered when designing the casting layout. Due to the various relative matters of the above conditions, product defects such as defect extent and location are significantly difference. In this research by using the simulation software (AnyCasting), CAE simulation was conducted with three layout designs to find out the best alternative for the casting layout design of an automotive Oil Pan_BJ3E. In order to apply the simulation results into the production die-casting mold, they were analyzed and compared carefully. Internal porosities which are caused by air entrapments during the filling process were predicted and also the results of three models were compared with the modifications of the gate system and overflows. Internal porosities which are occurred during the solidification process are predicted with the solidification analysis. And also the results of the modified gate system are compared.

Numerical analysis has been carried out to investigate thermal characteristics for hydraulic system. Overall performance of hydraulic system is largely influenced by oil flow field with heat transfer. Especially thermal characteristics for operating conditions with high oil temperature caused by heavy load and continuous operation are dominant. Oil temperature variation with time in the system is predicted for various flow conditions. Local fluid flow fields at the pipelines, valves, and oil pump in the hydraulic system are considered with thermodynamic and transport properties such as density and viscosity. These results in the study can be applied to the optimal design of hydraulic system.

유속의 변화에 따른 오일펜스 만곡부 후면의 속도장과 압력장, 와도 및 난류 강도를 계측한 PIV 실험의 결과 유속이 증가함에 따라 유동 경계역의 후면부에서의 흐름 방향이 전면부의 흐름 방향에 가까워지는 현상이 나타났고, 압력 분포의 양상이 달라졌으며 난류도 더욱 불규칙적인 형태로 나타났다. PIV 실험과 동일 조건으로 수행한 CFD 해석 결과, 후류의 유동 패턴이 0.3m/s이하의 저속인 경우는 PIV 실험 결과와 유사하게 나타났으나, 유속이 0.4m/s일 때는 오일펜스 자체의 유연성으로 인해 다소 차이가 나타났고, 오일펜스 하단의 압력차로 인한 불규칙한 난류가 수면까지 영향을 주었다.

유속의 변화에 따른 오일펜스 만곡부 후면의 속도장과 압력장, 와도 및 난류 강도를 계측한 PIV 실험의 결과 유속이 증가함에 따라 유동 경계역의 후면부에서의 흐름 방향이 전면부의 흐름방향에 가까워지는 현상이 나타났고, 압력 분포의 양상이 달라졌으며 난류도 더욱 불규 칙적인 형태로 나타났다. PIV 실험과 동일 조건으로 수행한 CFD 해석 결과, 후류의 유동 패턴이 0.3m/s이하의 저속인 경우는 PIV 실험 결과 와 유사하게 나타났으나, 유속이 0.4m/s일 때는 오일펜스 자체의 유연성으로 인해 다소 차이가 나타났고, 오일펜스 하단의 압력차로 인한 불규 칙한 난류가 수면까지 영향을 주는 것 같았다.