A Study on Simplified Model for Reducing Time During Deriving the Proper Laser Welding Heat Source Model Part I : Reduced model along welding transverse direction
As laser welding has low thermal distortion and fast welding speed, the needs in the field is increasing in varous industries. Prediction of distortion and design with that prediction are very important for using welding process in the field. However many types of heat source models for laser welding are suggested, field engineers feels difffucult for using a proper model for a specific case. Thus I, author, suggested a representative model which can cover most of existing models with multi-layered heat source model. This method is very powerful, but there are much time consumption with analysis and comparision among more than 1,000 candidates. To solve these shortcomings, this study focused on to find the simplified model. In order to construct the simplified model, the length of the orthogonal direction to the welding direction was reduced from 300mm to 35mm, which makes time reduction of 75% with sustaining the quality of the original model. That can cover the disadvantage of multi-layered heat source model for laser welding, enhance the prediction of welding distortion after laser welding