The 81mm mortar barrel is a precision component requiring exact internal diameter measurements, which poses challenges in both machining and inspection using conventional equipment. This study addresses issues related to measurement variability and reprocessing due to inconsistencies in bore measurements along different barrel positions. Using Gage R&R analysis, we identified the limitations of the existing measurement system, particularly its inability to provide consistent and detailed readings along the full barrel length. To resolve these challenges, a revised measuring system was developed and compared with the existing system, showing enhanced accuracy and reduced errors. The improved system was subsequently applied to the barrel machining process, resulting in quality improvements in the final product.

In this paper, the cause of mortar baseplate breakage was analyzed by diving into cross-section, material, process, and design aspects. As a result of observing the fracture surface and non-fracture suface using optical equipment, it was possible to confirm changes in the shape of disconnected line and metal surface at a specific area. In addition, a number of linear defects due to overlap were found. Flow analysis was performed using the Deform program to verify changes during the production process. According to the result, a drop test was performed on each of the lap detection baseplate, undetection baseplate, and removed product to verify the presumptive cause of the rupture of the poplite.