This research developed ultra-pressure pump main body by using ductile cast iron FCD500, conducted quantitative analysis on following phenomenon of flow or solidification processing in cast processing for improvement of cast device, after extracting model from cast concluded as follows by brinel hardness test. after selecting the ideal condition of cast and it applied to cast of real product shape, discovered the ideal filling processing under the condition that temperature of molten metal was between 1300℃ and 1280℃. and after finishing filling, solidification was commenced rapidly when percentage of solidification completion was between 40%~50%, at that moment, the termperature was measured 1100℃. moreover under the condition of temperature below 900℃, keeping temperature on the center of parts for a certain period of time brings stability of stabilization of heat in parts and organizational stabilization of ductile cast iron. As the results of the casting method design, it was that the ductile cast parts of pump main body was obtained as the maximum HB of 220 was recorded and good test results were achieved

The dissertation is on the measurement of the strain caused by the characteristics and the temperature changes of the TIG welded zone which is used with 3D ESPI system that is functionally modified through the laser ESPI system. Experimental results have derived from the fact that the welded zone has micro crack during the various phased of the process such as rolling, alkali cleaning, air cooling and heat processing due to the repetitious up-and-down of the temperature. Especially, both 60℃ and 90℃ are selected to measure the strain on the welded zone which can be effected by these two temperatures in the manufacturing process. The flat plate differences between ESPI and the strain gage are within 2 %, and they are the exactly same with the results from the temperature changes of 60 ℃ and 90 ℃, and also within 3 % and 4 %. As the tensile load increase, the strain of aluminum material increases linearly. Also the same effect are observed as the temperature goes up with irregular-line type. The comparison of the strain by ESPI and the strain gage in the welded specimen is within the 2.6% when it is under the room temperature and low-load conditions, while it is measured within 3 % under the high load condition.

The automotive industry in the research and development cost ratio accounted for high technology coefficient of specialization research and development budget. development and adoption of innovative technologies such as new materials technology, electronics technology, information and communications technology and new production systems is a source of competitive products. because permanent magnets without applying an external magnetic field in the BLDC motor drive system parts for EV can be supplied. it has been used in several areas. permanent magnet in the different kinds of motor parts materials is one of the key components. permanent magnet is a relatively fast rate of technological advances, changes in price is considered the fastest. in this paper, the BLDC motor parts produce by the core making method of casting method moulding analysis. moulding density was measured. As a result, the moulding density is measured 7.2~7.5g/cm2 results were excellent.