In this study, the shape optimization of the injector according to fuel and tip was conducted through analytical techniques. As an analysis condition, a flow rate of 0.08 kg / s was applied to the inlet and the outlet was given a condition of 0 Bar. The working fluid for each fuel was applied. As a result of the analysis, it can be seen that the pressure and velocity of model with the modified tip become higher than that of the base model in diesel. Compared with the base model in the case of gasoline, the modified model of the tip was found to have more stable injection when the pressure inside the combustion chamber and the straightness of the fuel were observed. Finally, in case of LPG injector, the same modified tip as gasoline was found to be the more stable injection. On the basis of this study result, the shape parameters of the injector can be inferred.

This paper has been carried out the forming analysis, die stress analysis, and relevant tests for the straightness improvement of hollow shafts with blocktooth. Hollow forward extrusion is a process that a material in a die is pressed with a punch and the material is formed into the same direction through the gap of a mandrel and a bottom die. For an asymmetric shaped product, due to the difference of reduction ratios of the cross sections in its extruding, a phenomenon that the product bends from the difference of the flow speed comes to occur. As applying the key to the mandrel has a uniform flow speed, bending problem was solved. These were processed using Deform-3D as a finite-element analysis program. Analysis was compared with the experiment. Keyway height of the mandrel has been confirmed that the straightness best when it comes 0.1mm. These study are expected to be available as fundamental data in die design necessary for the manufacture of asymmetric goods in the future.