Due to the special nature of the rotary type dust remover operating close to a river, more than 80% of the parts that make up the device are made of stainless steel. Stainless steel material is applied to the parts. In addition, sufficient rigidity is required, so the dimensions of the members that affect rigidity, including thickness, are applied excessively, resulting in a large weight. As a result, resistance increases during operation, lowering operating efficiency, and production and maintenance are costly and time-consuming, and maintainability is poor. In particular, when the rake blade is damaged, drainage by the pump cannot be smoothly achieved due to inoperability or performance degradation due to interference with other parts, which can cause serious damage to life and property due to flooding. Accordingly, in this study, a carbon material rake was developed to replace the existing stainless steel rake, and research was conducted to improve and optimize the problems of the existing rake.
The rotary type dust remover is a device in which the rake assembly filters and processes clumps in the water while rotating and repeating movements along the track. It is installed in the pump suction part of the drainage pump station and the rainwater pump station to protect the pump to ensure smooth drainage. Since the rake assembly plays a key role in filtering out complications while passing through the water, stainless steel is applied to all components constituting it, and damage or failure due to deformation causes a crisis in case of heavy rain. This is because the existing rake assembly is excellent in rigidity, but all components are assembled by welding, which takes a lot of time for repair and replacement. In this study, shape design for rakes and assemblies of the rotary type dust remover, structural analysis to secure reliability, and demonstration tests were conducted through prototype production. Through this, it is intended to help prevent the stiffness of the joint of the rotary type dust remover from deteriorating, reduce time and cost, and efficient operation.
In this study, a study on the design of the rake shape of a rotary screener is conducted. The rake bar and rake of a rotary screener were designed, and three types for the rake shape were designed by changing the rake shape. Structural analysis was conducted in consideration of the vertical load applied when the narrow object was pulled up by the rake and the friction force applied underwater, and the more efficient type was verified by comparing the stress and strain applied to the lake by shape. In addition, structural analysis was additionally performed by changing the material of the rake to a carbon composite material in the same manner. That is, in order to improve the need to replace the entire rake part in case of damage, we will examine the improvement of the strength of the rake by performing structural analysis by changing the material of the rake.