The existing wire mesh clip forming process requires improvement as the production process is semi-automatic, which greatly threatens the safety of workers and exposes them to labor intensity and industrial accidents. In this research and development, we designed and developed an automated wire mesh automatic clip system by improving problems in the existing welded wire mesh production process. As a result, the production volume per hour was improved from 450 to 516, and the clip formation time was improved, shortening the production time to 42.5 seconds. Additionally, the defect rate was reduced from 7% to less than 3%.

This study investigated how to repair high-pressure pipes by applying the expansion method instead of the welding method used to repair pipes in the steel, petrochemical, and shipbuilding industries that use high-pressure pipes, and developed a pipe-specific expansion device and auxiliary equipment to use the expansion pipe. We developed an expansion device with a range of 65A to 125A, evaluated the characteristics of the equipment, and manufactured high-pressure pipes made with this device, and obtained the following conclusions. The pressure resistance performance test of the non-welded expansion device was carried out at 32A to 125A, and the pipe pressure resistance test showed good results, and the durability test confirmed the durability of 0.0061 to 0.0063mm. The vibration test of the developed expansion device was measured at 0.3~0.5mm/s, and the noise measurement result was 65.1~65.5 at 32A, 65.2~65.5 at 65A, and 65.4~66.6dB at 125A.

In this technology development, we have developed an automation system after developing a material rotation mixing process so that the manual process of sound absorbing materials can be supplied in quantities. After setting up 5kgf supply of the fused acoustic material, the setting value of 5kg was automatically supplied to the molded frame to reach the quantification supply. In the process of producing noise goods between floors, the automatic compression system was developed, which was a manual operation of three persons, and the production of one person was allowed, and the production of 200 sound absorbers per day, It has improved to 450. Quantitative supply unit was developed to reach 50.7mm for target 50±3mm based on the sound absorption product thickness indication, reducing the defect rate to less.

Warpage of injection molded product is caused by non-uniform shrinkage and residual stress. A method of removing uneven molding shrinkage and residual stress is to remove the defective factor to Uniform cooling of products. Warpages for part designs have been investigated in this study according to the injection molding conditions for amorphous ABS and crystalline PP by the rapid cooling and heating system. Experimental results showed that the crystalline resin was more warped than amorphous resin, Warpages have been observed in the regions of the part, near gate region and flow direction region.

Carousel type rotating molding machine is a plastics molding method that is adapted to producing relatively large and seamless parts which are partially or totally enclosed. So it is used to produce the big septic tank, storage tray, icebox, central reservation and so on. Rotating molding method are Rock and Roll, Shuttle, Carousel type, etc. In this study, to develop Carousel type rotating molding machine, its 3D model has designed. Also, to confirm the performance of this model, the theoretical and experimental analysis were carried out under condition of shape and structure of rotating unit and heating unit in molding machine

Sintered bulks of nanopowders were fabricated by magnetic pulsed compaction (MPC) and subsequent two-step sintering employed in this study and the formability effects of nanopowder on mixing condition, pressure and sintering temperature were investigated. The addition of PVA induced and increase in the formability of the sintered bulk. But cracked bulks were obtained on sintering with addition of over 10 wt% PVA due to generation of crack during sintering. The optimum compaction pressure during MPC was 1.0 GPa and mixing conditions included using 5.0 wt% PVA. The optimum processing condition included MPC process, followed by two-step sintering (first at 1000 and then at ). The sintered bulks with the diameter of 30 mm under these conditions were found to have non crack, ~99% density.

In the case of Inmold injection, it is a device which conducts injection and painting. In order to design it is important composition of devices to accurate feed of film and process of analysis. It used program of plastic injection flow analysis in order to a flow aspect of resin. It might be used shape crystallization of products, design of mold and process of feed device. In the case of inmold injection, film supply equipment is one of important device. 2-dimensional designs and 3-dimensional modelings are performed for its manufacturing. Specially 3-dimensional modeling data is used in structural strength analysis by finite element method. These background data is avail of manufacture of film supply equipment. Finally it is performed mold injection test and we got the satisfactory result.