Along with the development of the automobile industry, the materials and processing technology of parts have also developed. In particular, various materials have been developed and applied to automobile bumpers, which are directly related to crash safety. In particular, the application of composite materials is expanding for weight reduction. In this study, a new composite material made of a mixture of carbon fiber and aramid fiber was developed and the possibility of application to an automobile bumper was reviewed, and significant results were obtained.
The automotive bumper has the functions of strength, rigidity and fine sight. It protects the driver, front and rear sides of car body through shock absorption at the traffic accident of car. This study investigates the impacts on front side and corner with the low speed of 4.5 km/h by using the model of SUV car body. The models are modelled by CATIA program with three dimensions and are analyzed by the finite element program of ANSYS Explicit STR. The maximum equivalent stresses at impacts of front side(case 1) and corner (case 2) at bumper are 261.72MPa and 365.02MPa respectively. As this stress at case 2 becomes 40% higher than at case 1, the impact of corner is happened easier than at the damage at the impact of front side. These stresses at case 1 and case 2 are shown above the yield stress at material property of steel, it is thought that there are the possibilities of plastic damages at two cases. The maximum deformation and equivalent stress at the support 2 of case 2 become 5 times and 3 times higher than at the support 1 respectively. The damage possibility due to impact at low speed is investigated by the basic analysis result of this study. And this result can be utilized at inspecting the result of impact test on bumper hereafter.