In aluminum brazing processes, corrosive flux, which is used in preventing oxidation, is currently raising environmental concerns because it generates many pollutants such as dioxin. The brazing process involving noncorrosive flux is known to encounter difficulties because the melting temperature of the flux is similar to that of the base material. In this study, a new brazing filler material is developed based on aluminum and non-corrosive flux composite powder. To minimize the interference of consolidation aluminum alloy powder by the flux, the flux is intentionally embedded in the aluminum alloy powder using a mechanical milling process. This study demonstrates that the morphology of the composite powder can be varied according to the mixing process, and this significantly affects the relative density and mechanical properties of the final filler samples.
In this study, we investigate the recycling of aluminum-based metal matrix composites(AMCs) embedded with SiC particulates. The microstructure of the AMCs is characterized by X-ray diffraction and scanning electron microscopy. The possibility of recycling the composite scrap is attempted from the melted alloy and SiC particulates by re-melting, holding and solidification in crucibles. The recovery percentage of the matrix alloy is calculated after a number of holding times, 0, 5, 10, 15, 20, 25 and 30 minutes and for different particulate sizes and weight fractions in the Al matrix. The results show that the recovery percentage of the matrix alloy, as well as the time required for maximum recovery of the matrix, is dependent on the size and weight fraction of SiC particulates. In addition, the percentage recovery increases with particulate size but drops with the particulate fraction in the matrix. The time to reach maximum recovery falls rapidly with an increase in particulate size and fraction.
원전에서 발생되는 방사성폐기물에 대한 고화처리 방법 중 하나인 유리화기술이 일부 가연성폐기물에 대해 적용되고 있다. 국내외적으로 중저준위 방사성폐기물의 효과적인 감용과 안정적인 처분을 위해 다양한 폐기물에 대한 유리화기술 적용방안이 확대 연구되고 있으며, 최근에는 가연성폐기물 뿐만 아니라 알루미늄 금속과 같은 비가연성폐기물에도 유리화 연구가 활발하게 진행되고 있다. 공기조화계통 (HVAC)에는 주로 필터가 이용되고 있으며, 사용 후 필터는 여과재 (유리섬유 및 알루미늄)를 이용하여 배기체를 흡착하기 때문에 방사성폐기물로 처리가 되어야 한다. 본 연구는 필터에 대한 처리기술 연구를 위해 유도가열식 저온용융로 (Cold Crucible Induction Melter: CCIM)를 이용한 유리화 타당성 연구를 수행하였다. 사용후 필터에 대한 유리화 (Vitrification)는 먼저 유리섬유 및 알루미늄 함량을 고려한 최적의 유리조성을 개발 하였으며, 개발된 유리조성을 이용하여 최적의 폐기물 저감을 위한 용융변수와 최종 생성된 유리고화체의 특성을 분석하였다. 사용후 필터 유리화용 조성유리는 주로 SiO2와 B2O3로 구성되어 있다. 전기로를 이용한 용융물 특성시험에서는 폐기물 투입률 및 최종 생성물인 유리고화체의 특성이 검토되었다. 본 연구에서는 알루미늄 금속과 유리섬유로 구성된 필터에 대한 유리조성 개발과 이를 통해 생성된 유리고화체의 물리화학적 특성을 검토하고 유리화 타당성을 확인하였다.
Generally, metal working fluids (MWFs) are used to reduce friction in metalworking processes. In addition to mineral oils, MWFs contain many chemical substances, such as anticorrosive agents, extreme-pressure additives, and stabilizers, as well as high concentrations of organics and ammonia nitrogen. Accordingly, MWFs must be managed to advanced treatment for hydro-ecological conservation. This study investigated the removal efficiency of ammonia nitrogen from MWFs according to operating time, applied voltage, distance between electrodes, and NaCl concentration using aluminum in a batch-type reactor. The experimental results were as follows: First, without NaCl, removal efficiencies of ammonia nitrogen were 69.6%, 37.9%, and 22.7%, when the distance between electrodes was adjusted to 1, 4, and 7 cm, respectively, at 15 V for 60 min. Secondly, without NaCl, removal efficiencies of ammonia nitrogen were 49.5 and 90.9% when the voltage was adjusted to 5 V and 10 V, respectively, for 60 min and 94.6% at 15 V for 40 min. Lastly, with the addition of NaCl 10 mM, the removal efficiency of ammonia nitrogen was 40.3% and 11.5% greater than that of no addition of NaCl at 5 V for 60 min and at 10 V for 30 min.
This paper proposed a new magnetic field detection algorithm to detect metal pieces in food producing processes. This algorithm can detect mixed metal pieces by sensing magnetic field. Some metal pieces are passed through an over-current circuit to magnetize them. The magnetic field sensor can detect the change in the magnetic field on the conveyor belt caused by the flow of the metal pieces in the food product. However, such a method detects the output of signals that change their amplitude and phase according to the movement of the conveyor belt with the food product, in which the equilibrium of the positive signal that is created in the receiver coil loses its balance due to the magnetized material. This includes not only the signal elements resulting from the effect of the alternating magnetic fields of the mixed metals, but also the signal elements resulting from the effect of the alternating magnetic fields of the examined object itself.