The hydrogen embrittlement could lead to big damages in bolt/nut, fittings, especially, high pressure valve and high leak-proof valve and so on. Thus, special alloy, for instance, such as Monel and Inconel, is recently used to suppress the problems of hydrogen embrittlement in semiconductor facilities, FCEV(fuel cell electric vehicle) and hydrogen gas stations. The purpose of this study is to investigate the characteristics according to ratio change between drawing and extrusion of Monel material within elastic limit through numerical analysis. As the results, the possibility of plastic deformation in case of drawing was greater than that of extrusion. Consequently, the safety factor related to plastic deformation shows the results depending on the ratio change of force between drawing and extrusion.

The present study is concerned with the hydrostatic extrusion process of copper-clad aluminum rod through metallurgical joining. In this study, the rigid plastic finite element program, HICKORY, is used to analyze the steady state extrusion process of the bimetal rod. Simulations are performed for copper-clad aluminum rod with several extrusion ratio to give the distributions of effective strain rate, equivalent stress and hardness. Experiments are also carried out for aluminum-inserted copper rod at room temperature. It is found out that finite element predictions are generally in good agreement with the experimental observations. The detail comparison of the extrusion loads by the finite element method with those by experiments are given.