본 연구에서는 마찰모델에 따라 다른 마찰진자시스템(FPS)이 적용된 교량의 성능을 비교･분석하기 위해 구조해석을 수행하였다. 마찰해석모델 별 성능을 분석하기 위해 PVDF/MgO 마찰재의 마찰계수를 활용하여 쿨롱 마찰모델과 속도 의존 마찰모델을 구축했다. 쿨롱 마찰모델은 마찰속도와 관계없이 단일 마찰계수를 사용하며, 속도 의존 마찰모델은 마찰속도에 따른 마찰계수의 변화를 반영하 는 마찰모델이다. 지진해석으로 비선형 시간 이력 해석과 지진 취약도 해석을 수행하여 구조물의 응답을 확인하였다. 마찰모델에 따 른 바닥판과 교각의 지진 응답을 활용해 면진된 교량의 성능을 분석하였으며, 면진된 교량의 성능을 효과적으로 평가할 수 있는 마찰 모델을 분석했다.

Phosphate coating is applied to the surface of the round bar material used in the multi-stage cold forging process for the purpose of lubrication. The film characteristics are determined according to the conditions of the phosphate film treatment process. In this study, the film properties according to the phosphate treatment conditions were defined as the coefficient of repeated friction and quantitative analysis was performed. Different friction behaviors were exhibited depending on the film properties, suggesting that optimization of the phosphate film treatment conditions is possible based on this. Finally, as a practical example, friction behavior according to the film characteristics was applied to the automotive engine bolt forming process. As a final conclusion, the need for linkage analysis with phosphating conditions for optimizing the forging process was raised. In addition, it can be seen that damage to the phosphate film should be considered in the process of predicting the limiting life of the die.

A wire rod, a material for multistage cold forging, is subjected to spheroidization and low annealing heat treatment to secure formability, and a phosphate coating treatment on the material surface to secure lubricity. The film layer produced by the phosphate treatment process is involved in adhesion to the material surface, adhesion to the forging die surface, and lubricity. This results in the increase or decrease of the forming load and the increase or decrease of the die life in the cold forging process. In particular, as the cold forging process progresses, the phosphate film is damaged and the original performance is deteriorated, so there is a high possibility of process defects. In case of excessive damage, the film is completely lost and die soldering occurs. Therefore, in this study, quantitative criteria for phosphate film damage are presented and the effect on the cold forging process is analyzed based on this to improve process analysis prediction accuracy. Therefore, in this study, quantitative criteria for phosphate film damage are presented, and based on this, the friction coefficient in the multi-stage cold forging process is to be derived.

구조물을 지진 위험으로부터 완화시키기 위한 마찰면진장치의 상용화된 마찰재료 중 폴리테트라플루오로에틸렌(polytetrafluoroethylene, PTFE)은 내화학성과 마찰성능이 우수하다. 그러나 PTFE는 상대적으로 낮은 내마모성을 가지므로 경제적인 마찰재료이며 산화마그네슘(oxide magnesium, MgO)으로 내마모성을 증가시킨 개선된 폴리비닐리덴 플루오라이드(polyvinylidene fluoride, PVDF)를 PTFE 의 대안으로 제안하였다. 개발된 PVDF/MgO 마찰재를 이용하여 실험을 통해 마찰성능을 측정하였으며 PTFE의 마찰성능과 비교하였다. 그리고 측정된 마찰계수를 이용하여 마찰면진장치를 설계하였다. 마찰면진장치의 성능은 교량의 비선형 시간이력 해석을 통해 확인하였고, 이를 통해 마찰면진장치의 마찰재료로 PTFE를 대체하여 PVDF/MgO를 사용하는 것에 대한 타당성을 평가하였다.

The life span of many engineering components depends upon their surface properties. The improved surface properties of the materials are essential for enhancing the mechanical and tribological performance of the material. In many applications, the components required only improved surface properties without changing the entire volume properties of the material. The friction stir process (FSP) is a novel processing technique for the fabrication of such surface composites. In the present investigation, the surface composites were fabricated by incorporating molybdenum disulfide ( MoS2) and graphite (Gr) as reinforcement on the surface of aluminum alloy (Al 1120) through the friction stir process (FSP) at tool rotational speed of 1400 rpm and tool feed rate of 40 mm/min process parameters using square profile FSP tool. The tribological behaviors of fabricated surface composites were calculated by using a pin on disk tribometer. It was observed that the wear resistance of surface composites improved as compared to the matrix material.

In this study, a field bridge test was conducted to find the dynamic properties of cable supported bridges with resilient-friction base isolation systems (R-FBI). Various ambient vibration tests were performed to estimate dynamic properties of a test bridge using trucks in a non-transportation state before opening of the bridge and by ordinary traffic loadings about one year later after opening of the bridge. The dynamic properties found from the results of the tests were compared with an analysis model. From the result of the ambient vibration tests of the cable supported bridge with R-FBI, it was confirmed that the dynamic properties were sensitive to the stiffness of the R-FBI in the bridge, and the seismic analysis model of the test bridge using the effective stiffness of the R-FBI was insufficient for reflecting the dynamic behavior of the bridge. In the case of cable supported bridges, the seismic design must follow the “Korean Highway Bridge Design Code (Limit State Design) for Cable supported bridges.” Therefore, in order to reflect the actual behavior characteristics of the R-FBI installed on cable-supported bridges, an improved seismic design procedure should be proposed.

자갈 궤도는 부설 후 궤도틀림이 발생하여 지속적인 유지·보수 작업이 필요하다. 이를 개선하기 위하여 기존의 자갈 궤도 에 급속경화 모르타르를 주입하여 단시간 내에 콘크리트 궤도로 치환할 수 있는 급속경화궤도가 개발되었다. 교량에 부설되 는 급속경화궤도는 교량과 궤도의 거동을 일치시키기 위하여 후설치 앵커를 궤도 세그먼트 중앙부에 시공한다. 본 논문은 앵커로 교량과 연결된 급속경화궤도와 교량의 궤도-교량 상호작용 해석을 수행하여 레일 및 앵커의 안전성을 검토하였다. 이때 앵커의 강성 및 강도, 급속경화 콘크리트의 재령, 급속경화궤도와 교량 사이의 마찰을 고려하였다. 이를 바탕으로 급속 경화궤도 부설 후 적절한 앵커의 설치시기 및 열차 정상운행 가능시기를 검토하였다.

The friction pendulum system(FPS) is a kind of seismic isolation devices for isolating structures from an earthquake. To analyze the effect of friction materials used in the friction pendulum system, fragility analysis of LNG tank with seismic isolation system was conducted. In this study, titanium dioxide(TiO2) nanoparticles were incorporated into polyvinylidene fluoride(PVDF) matrix to produce friction materials attached to the FPS. The base moment of the concrete outer tank and the acceleration of the structure were evaluated from different mixing ratios of constituents for the friction materials. The seismic fragility curves were developed based on two types of limit state. It is confirmed that evaluation of combined fragility curves with several limit states can be applied to select the optimum friction material satisfying the required performance of the FPS for various infrastructure.

Friction welding in dissimilar materials is widely applied in various engineering fields such as automobiles, rolling stocks, machine tools. Since interface edges of Friction-welded materials have stress singularity by differences of mechanical properties and temperature changes, it is necessary to assess stress singularity with the variation of flash shape and length. In this paper, the influences which the flashes created by friction welding concern to the stress singularity at interface edges are investigated. Through stress analysis by the BEM and static experiments, the influences were studied quantitatively, the stress singularity greatly depends on the shape of the flash and its size.

With increasing use of SUH35/SUH3 dissimilar materials for automotive engine valves, it is required that stress singularities under residual stress on an interface for friction welded dissimilar materials analyzed to establish strength evaluation. The stress singularity index() and stress singularity factor( ) were calculated by using the results of stress analysis considering residual stress and loads. The stress singularities on variations for temperatures and loads acting from outside were analyzed and discussed. This paper suggested that the strength evaluation by using the stress singularity factors as fracture parameters, considering the stress singularity on an interface edge of friction welded dissimilar materials will be useful.

The failure of piping in nuclear power plants and various plant facilities is mainly caused by vibration due to fluid pressure, dead load, temperature expansion and earthquake load in the pipe. Repeated stresses due to vibration cause local fatigue failure on pipe joints where stress is concentrated, which is a factor that hinders the safety of the structure. Therefore, the vibration problem is solved by installing devices to solve the vibration problem in the pipe where vibration frequently occurs. In this study, we developed a damper that damps the dynamic load generated by piping using the friction pendulum principle, and analyzed the behavior curve of the MER-Spring specimen to be used.

이 논문에서는 원자력발전소나 각종 플랜트 시설물에서 배관을 보호하기 위하여 마찰방식을 이용한 댐퍼를 개발하여 성능을 분석 하는 연구를 수행하였다. 마찰방식댐퍼는 MER-Spring에 압축력을 가하여 베어링과 샤프트에 마찰력을 발생시켜 진동을 감쇠시키는 장치이 다. 댐퍼의 성능을 분석하기 위하여 MER-Spring과 마찰재의 재료특성을 분석하고, 마찰의 영향에 대한 연구를 수행하였으며, 이에 대한 거동 방정식을 수립하였다. 또한 재료의 변형 여부를 판단 및 수립된 거동방정식의 신뢰성 검토를 위하여 시작품을 제작하였고 시편으로 제작된 댐 퍼의 성능 시험과 유한요소 해석을 통하여 이를 분석하였다. 그 결과, 재료의 신뢰성이 확인되었고 마찰계수는 속도에 따른 보정이 필요하며, 반복재하 실험 및 유한요소해석 결과 우수한 결과를 나타냄을 확인하였다. 또한, 추후에 동적하중에 대한 검토가 수행되어 이 연구의 성과가 더 넓은 범위에 적용되었으면 한다.

In this paper, to protect the piping in nuclear power plants and various plant facilities, we have developed a damper using the friction method and carried out a study to analyze the performance. Friction typed damper means a device for attenuating vibration by generating a frictional force to the bearing and the shaft by applying a compressive force to the MER-Spring. In order to analyze the performance of the damper, the properties of MER-Spring and friction materials were analyzed, a study on the effects of friction was carried out, and the behavior of this equation was established. And, to determine whether deformation of the material and to examine the reliability of the behavior of equation established, prototypes was produced and, through a performance test and finite element analysis of a damper made of specimens, they were analyzed.