HiPIMS(High Power Impulse Magnetron Sputtering)를 이용하여 탄소 박막을 증착하였다. 파워, 압력, 바이어스 전압, duty cycle에 따른 탄소 박막의 특성과 미세조직을 조사하였다. HiPIMS 파워가 증가할수록 증착 두께는 증가하였으며 표면이 거칠어지는 경향을 보였다. 압력의 증가 또한 표면이 거칠어지는 경향을 보였으나 증착 두께는 압력에 비례하지 않았다. 바이어스 전압이 증가함에 따라 조도가 나빠졌고 증착 두께는 증가하다가 임계 바이어스 전압부터는 감소하는 경향을 보였다. 듀티 사이클의 변화는 아크 발생과 같은 문제를 유발했으며 이는 챔버 구조나 타겟의 크기 등에 영향을 받는다. XPS로 sp²/sp³ 분율을 확인하였으며 sp²/sp³ 분율이 DC 스퍼터링의 경우보다 HiPIMS의 경우가 더 큰 것을 확인하였다.

Abstract In this study characteristics of Al-doped ZnO thin film by HIPIMS (High power impulse sputtering) are discussed. Deposition speed of HIPIMS with conventional balanced magnetic field is measured at about 3 nm/min, which is 30% of that of conventional RF sputtering process with the same working pressure. To generate additional magnetic flux and increase sputtering speed, electromagnetic coil is mounted at the back side of target. Under unbalanced magnetic flux from electromagnet with 1.5A coil current, deposition speed of AZO thin film is increased from 3 nm/min to 4.4 nm/min. This new value originates from the decline of particles near target surface due to the local magnetic flux going toward substrate from electromagnet. AZO film sputtered by HIPIMS process shows very smooth and dense film surface for which surface roughness is measured from 0.4 nm to 1 nm. There are no voids or defects in morphology of AZO films with varying of magnetic field. When coil current is increased from 0A to 1A, transmittance of AZO thin film decreases from 80% to 77%. Specific resistance is measured at about 2.9×10-2Ω·cm. AZO film shows C-axis oriented structure and its grain size is calculated at about 5.3 nm, which is lower than grain size in conventional sputtering.