Nowadays, transferred type arc plasma torches have been widely present in industrial applications, in particular, using melting pool of electrically conducting materials such as arc furnace, welding and volume reduction of radioactive wastes. In these applications, the melting pools are normally employed as an anode, thus, heat flux distributions on anode melting pool need to be characterized for optimum design of melting pool system. For this purpose, we revisited the one-dimensional model of the anode boundary layer of arcs and solved governing equations numerically by using Runge-Kutta method. In addition, the direct melting process of non-combustible wastes in the crucibles were discussed with the calculation results.
In this study, we designed the 3-dimensional tire mold according to the A automobile company’s tire model, and analysed the distribution of temperature of mold using the numerical method when the heat flux and heat transfer time at the surface of tire mold were changed. A analysis region of mold was the 1/16 of entire mold, and the grid number was about more than 880 thousand. In order to analyze the temperature change of mold, the thinnest part of the mold was chosen as the research object, and then the temperature of 6 points on the vertical downward direction of the thinnest part was analyzed with the time change. While the numerical condition was that heat flux was 321,200 W/m2, 440,000 W/m2 and 880,000 W/m2, and measuring time was 0.1 second, 0.2 second, 0.5 second and 1 second, respectively. As a result, the temperature difference between the surface temperature and the lowest temperature of mold was 7.3℃ when the heat transfer time was 0.1 second. Also, the minimum temperature difference was almost 0.11℃ when the heat transfer increased to 1 second. It can be explained that the main material of tire mold was aluminum and its thermal conductivity was high (k=140 W/m·K). In addition, when the heat transfer time was more than 1 second, the heat flux of mold surface will be transmitted at the inside of the thinnest part, and the heat transfer will be a marked difference according to the shape of the thinnest part.