Incinerated sewage sludge ash (ISSA) is regarded as a valuable resource having great potential for the recycling ofphosphorus. The P content of ISSA is known as around 10% as a P. Therefore, this study was undertaken to investigatethe precipitation and separation characteristics of phosphorus from the acid-extracted solution of ISSA. The incineratedsewage sludge ash was leached by 1N sulfuric acid with solid/liquid ratio of 10 for 30min. The extracted solutioncontained about 1.1% of P and other metals, Al, Fe, Ca and Mg, with over than 1,000mg/L. Some heavy metals suchas Cu, Pb and Cr are presented as impurities as well. Most of Al and Fe in the extracted solution were precipitated withP when titrating it to pH 3.6. The precipitated form were assumed to AlPO4, FePO4·2H2O respectively, and Pb and Crwere precipitated in this stage as well. At this experiment, about 62.9% of the initial P was precipitated and removedfrom the solution. It was also find that all of the P extracted can not be recovered as a precipitate with a simple additionof NaOH, even though titrated to pH 11.6. The precipitated P also contained some impurities such as Al, Fe, and someheavy metals, which means that further researches are needed for the efficient separation and recovery of P from ISSA.

The main objective of this research was to evaluate the effects of process variables which were forming ability, flow displacement, effective stress, effective strain, fluid vector and products defects on manufactured artificial lightweight aggregate made of both incinerated sewage sludge ash and clay by means of the numerical analysis of a rigid-plastic finite element method. CATIA (3D CAD program) was used for an extrusion metal mold design that was widely used in designing aircraft, automobile and metallic molds. A metal forming analysis program (ATES Co.) had a function of a rigid-plastic finite element method was used to analyze the program. The result of extrusion forming analysis indicated clearly that a shape retention of the manufactured artificial lightweight aggregate could be maintained by increasing the extrusion ratio (increasing compressive strength inside of extrusion die) and decreasing the die angle. The stress concentration of metal mold was increased by increasing an extrusion ratio, and it was higher in a junction of punch and materials, friction parts between a bottom of the punch and inside of a container, a place of die angle and a place of die of metal mold. Therefore, a heat treatment as well as a rounding treatment for stress distribution in the higher stress concentration regions were necessary to extend a lifetime of the metallic mold. A deformity of the products could have made from several factors which were a surface crack, a lack of the shape retention and a crack of inside of the products. Specially, the surface crack in the products was the most notably affected by the extrusion ratio.