Titanium alloys are extensively used in high-temperature applications due to their excellent high strength andcorrosion resistance properties. However, titanium alloys are problematic because they tend to be extremely difficult-to-cut material. In this paper, the powder synthesis, spark plasma sintering (SPS), bulk material characteristics and machin-ability test of hybrid Ti2AlC ceramic bulk materials were systematically examined. The bulk samples mainly consistedof Ti2AlC materials with density close to theoretical value were synthesized by a SPS method. Random orientation andgood crystallization of the Ti2AlC was observed at 1100℃ for 10 min under SPS sintering conditions. Scanning electronmicroscopy results indicated a homogeneous distribution and nano-laminated structure of Ti2AlC MAX phase. The hard-ness and electrical conductivity of Ti2AlC were higher than that of Ti 6242 alloy at sintering temperature of 1000℃~1100℃. Consequently, the machinability of the hybrid Ti2AlC bulk materials is better than that of the Ti 6242 alloy formicro-EDM process of micro-hole shape workpiece.

Electrical discharge machining (EDM) is an attractive machining technique but it requires electrically conductive ceramic materials. In this study, Alumina matrix composites reinforced with CNTs were fabricated through CNT purification, mixing, compaction and spark plasma sintering (SPS) processes. nanocomposites with the different CNT concentrations were synthesized. The mechanical and electrical characteristics of /CNTs composites were examined in order to apply the materials to the EDM process. In addition, micro-EDM using wire electrical discharge grinding (WEDG) was conducted under the various EDM parameters to investigate the machining characteristics of machined hole by Field Emission Scanning Electron Microscope (FE-SEM). The results show that /CNTs 10%Vol. was more suitable than the other materials because high conductivity and large discharge energy caused violent sparks resulting in bad machining accuracy and surface quality.