Layered silicate was synthesized at hydrothermal condition from silica adding to various materials. Nano-clay was synthesized by intercaltion of various amine compounds into synthetic layered silicate. The products were analysed by XRD, SEM, and FT-IR in order to examine the condition of synthesis and intercalation. From the results, it was confirmed that kaolinite was synthesized from precipitated silica and gibbsite at during 10 days, and hetorite was synthesized from silica sol at during 48 h. Na-Magadiite was synthesized from silica gel at during 72 h, and Na-kenyaite was synthesized from silica gel at during 84 h. Nano-clay was prepared using synthetic layered silicate intercalated with various amine compounds. Kenyaite was easily intercalated by various organic compounds, and has the highest basal-spacing value among other layered silicates. Basal-spacing was changed according to the length of alkyl chain of amine comopounds. Polymer can be easily intercalated by dispersion with large space of interlayer. Finally, epoxy/nano-clay nanocomposite can be easily prepared.
Fireproofing polyolefin nanocomposite for the application of power distributing panel was prepared by compounding linear low density polyethylene(LLDPE), decabromodiphenyl oxide (DBDPO), Sb2O3 as flame retardant agents, and modified nano clay as filler. The optimized formulation ratio of compounds to prepare the fireproofing polyolefin nanocomposite was obtained. The flame retardant properties for nanocomposite prepared by compounding 22.5 phr of nano clay and 18 phr of DBDPO based on 100 phr of LLDPE were shown that the combustion time. 10~18 s, combustion distance, 12~15 mm and non-melt dropping characteristics. In particular. the content of DBDPO in nanocomposite could be decreased to 18 phr from 40 phr DBDPO for fireproofing composite containing 30 phr of clay. The electrical properties measured from tracking test, had an excellent antitracking properties by not showing the phenomenon of leakage current and sparking.