This study aimed to develop a powderization strategy using porcine by-products (kidney, liver, and heart) by evaluating the effects of raw material type, pretreatment, and additives (hydroxypropyl methyl cellulose P645 and gelatin) on powder characteristics. Powders from kidney tissue were analyzed for yield, particle structure, compressibility, and size distribution, based on the drying method and additive composition. The spray-dried sample with gelatin at 1:0.5 (w/w) showed 20.4% compressibility and the smallest, most uniform particles, indicating excellent flowability. Due to its superior structural stability, gelatin was selected over HPMC P645. Liver and heart samples that underwent enzymatic hydrolysis and the Maillard reaction were spray-dried with gelatin and assessed for yield and microstructure. The Alcalase-treated liver sample showed the highest yield. Surface analysis confirmed that gelatin formed a protective film enhancing particle stability. These findings suggest gelatin-based spray drying is effective for producing high-quality powders from protein-rich by-products.

Co-Cr alloys are widely used in cutting tools and turbine components due to their high strength and resistance against wear and corrosion. However, scrap generated during hardfacing is often discarded due to impurities and oxidation, and research on its recycling remains limited. This study aimed to optimize the recycling process of Stellite 6 scrap to reduce waste and minimize costs while maintaining material quality. Melting, casting, and powdering processes were designed using HSC Chemistry, FactSage, and COMSOL Multiphysics, with optimization of key parameters such as the crucible material and temperature control. The recycled alloy and powder were analyzed using X-ray fluorescence analysis, inductively coupled plasma optical emission spectroscopy, and X-ray diffractometry, showing mechanical and chemical properties comparable to commercial Stellite 6. The Co and Cr contents were maintained, with a slight increase in Fe. These findings demonstrate the potential for producing high-quality recycled Stellite 6 materials, contributing to the sustainable utilization of metal resources in high-performance applications.