Decommissioning waste is generated with various types and large quantities within a short period. Concrete, a significant building material for nuclear facilities, is one of the largest decommissioning wastes, which is mixed with aggregate, sand, and cement with water by the relevant mixing ratio. Recently, the proposed treatment method for volume reduction of radioactive concrete waste was proven up to scale-up testing using unit equipment, which involved sequentially thermomechanical and chemical treatment. According to studies, the aggregate as non-radioactive material is separated from cement components with contaminated radionuclides as less than clearance criteria, so the volume of radioactive concrete waste is decreased effectively. However, some supplementation points were presented to commercialize the process. Hence, the process requires efficiency as possible to minimize the interface parts, either by integration or rearranging the equipment. In this study, feasibility testing was performed using integrated heating and grinding equipment, to supplement the possible issue of generated powder and dust during the process. Previously, heat treatment and grinding devices were configured separately for pilot-scale testing. But some problems such as leakage and pipe blockage occurred during the transportation of generated fine powder, which caused difficulties in maintaining the equipment. For that reason, we studied to reduce the interface between the equipment by integrating and rearranging the equipment. To evaluate the thermal grinding performance, the fraction of coarse and concrete fines based on 1mm particle size was measured, and the amount of residual cement in each part was analyzed by wet analysis using 4M hydrochloric acid. The result was compared with previous studies and the thermomechanical equipment could be selected to enhance the process. Therefore, it is expected that the equipment for commercialization could be optimized and composed the process compactly by this study.

Radioactive waste generated in large quantities from NPP decommissioning has various physicochemical and radiological characteristics, and therefore treatment technologies suitable for those characteristics should be developed. Radioactively contaminated concrete waste is one of major decommissioning wastes. The disposal cost of radioactive concrete waste is considerable portion for the total budget of NPP decommissioning. In this study, we developed an integrated technology with thermomechanical and chemical methods for volume reduction of concrete waste and stabilization of secondary waste. The unit devices for the treatment process were also studied at bench-scale tests. The volume of radioactive concrete waste was effectively reduced by separating clean aggregate from the concrete. The separated aggregate satisfied the clearance criteria in the test using radionuclides. The treatment of secondary waste from the chemical separation step was optimally designed, and the stabilization method was found for the waste form to meet the final disposal criteria in the repository site. The final volume reduction rates of 56.4~75.4% were possible according to the application scenario of our processes under simulated conditions. The commercial-scale system designs for the thermomechanical and chemical processes were completed. Also, it was found that the disposal cost for the contaminated concrete waste at domestic NPP could be reduced by more than 20 billion won per each unit. Therefore, it is expected that the application of this technology will improve the utilization of the radioactive waste disposal space and significantly reduce the waste disposal cost.

Decommissioning waste is generated at all stages during the decommissioning of nuclear facilities, and various types of radioactive waste are generated in large quantities within a short period. Concrete is a major building material for nuclear facilities. It is mixed with aggregate, sand, and cement with water by the relevant mixing ratio and dried for a certain period. Currently, the proposed treatment method for volume reduction of radioactive concrete waste was involved thermomechanical and chemical treatment sequentially. The aggregate as non-radioactive materials is separated from cement components as contaminated sources of radionuclides. However, to commercialize the process established in the laboratory, it is necessary to evaluate the scale-up potential by using the unit equipment. In this study, bench-scale testing was performed to evaluate the scale-up properties of the thermomechanical and chemical treatment process, which consisted of three stages (1: Thermomechanical treatment, 2: Chemical treatment, 3: Wastewater treatment). In the first stage, lab, bench, and pilot scale thermomechanical tests were performed to evaluate the treated coarse aggregate and fines. In the second stage, the fine particles generated by the thermomechanical treatment process, were chemically treated using dissolution equipment, after then the removal efficiency and residual of cement in the small aggregate was compared with laboratory results. The final stage, the secondary wastewater containing contaminant nuclides was treated, and the contaminant nuclides could be removed by chemical precipitation method in the scale-up reactors. Furthermore, an additional study was required on the solid-liquid separation, which connected each part of the equipment. It was conducted to optimize the separation method for the characteristics of the particles to be separated and the purpose of separation. Therefore, it is expected that the basic engineering data for commercialization was collected by this study.

The number of dismantled nuclear facilities is increasing globally. Dismantling of nuclear facilities generates large amount of waste such as concrete, soil, and metal. Concrete waste accounts for 70% of the total amount of waste. Since hundreds of thousansds of tons of concrete waste generated, securing technology of reduction and recycling of waste is emerging as a very important issue. The objective of this study is to synthesize geopolymer using inorganic materials from cement fine powder in concrete waste. Dismantled concrete waste contains a large amount of calcium silicate hydrate(C-S-H), Ca(OH)2, SiO2, etc., which is an inorganic material required for the synthesis of geopolymer. SiO2 affects the compressive strength of the geopolymer and Ca(OH)2 affects the curing rate. A high concentration of alkali solution is used as an alkali activator, and alkali activator is necessary for the polymerzation reaction of metakaolinite. The experiment consists of three steps. The first step is to react with concrete waste and hydrochloric acid to extract ions. In the solid after filtration, SiO2 and Al2O3 are composed of 84.10%. It can be used instead of commercial SiO2 required for the synthesis of geopolymer. The second step is to add NaOH up to pH 10, impurities can be removed to extract Ca(OH)2 with high purity. The final step is to add NaOH up to pH 13, and Ca(OH)2 extraction. The alkali solution generated after the last reaction can be recycled into an alkali activator during the synthesis of the geopolymer. If dismantled concrete waste is recycled during geopolymer synthesized, the volume reduction rate of dismantled concrete waste is more than 50%. If you put the radioactive waste in the recycled solidification materials synthesis from concrete waste by dismantling of nuclear facilities, it is possible to reduce the amount of waste generated and disposal costs.