Chlor-alkali (CA) membranes as key materials to generate chlorine gas and sodium hydroxide are composed of sulfonic acid layer (S-layer) and carboxylic acid layer (C-layer) to provide fast sodium ion transport and slow hydroxide ion diffusion, respectively. Aciplex F, a representative CA membrane is made in a double layer form via thermal adhesion of both layers after each single layer film is independently fabricated. Unfortunately, the membrane fabrication induces delamination particularly in their interface as a result of hydroxide ion diffusion occurring during CA operation, leading to rapid increase in electrochemical overpotential. In this study, selective chemical conversion technique was developed to solve the delamination issue. Their effectiveness was proved by applying the same concept to a wide range of PFSA membrane.

Saline water electrolysis is an electrochemical process to produce valued chemicals by applying electric power. Perfluorinated sulfonic acid (PFSA) ionomers have been used as polymer electrolyte membrane (PEM) materials owing to their high sodium ion selectivity and barrier properties. However, sulfonic acid groups in PFSA ionomers are chemically decomposed under a basic catholyte condition, which makes the PEM materials lose their ionic selectivity and Faraday efficiency. In this study, double layered membranes were prepared by anchoring cross-linked hydrocarbon ionomers, as a protection layer to catholyte atmosphere, into the water channels, particularly, located at around the surface of a PFSA membrane. Here, each monomer results in the identical chemical architecture and different free volume content when polymerized.

Saline water electrolysis is a representative electrochemical conversion to produce chlorine gas and sodium hydroxide as major products by applying electric power. Perfluorinated sulfonic acid (PFSA) ionomers have been usually used as polymer electrolyte membrane materials owing to high sodium ion selectivity and strong resistance to acidic compounds (e.g., Cl2, HCl and so on) produced in anode. However, PFSA ionomers have been suffering from chemical degradation occurring when exposed under harsh basic condition in cathode. In this study, double layered chlor-alkali membranes were prepared by anchoring crosslinked hydrocarbon ionomer via radical polymerization technique in water channels located in a surface layer of PFSA ionomer membranes and electrochemically evaluated.

염수전기분해(saline water electrolysis) 또는 클로로-알칼리 막공정(chlor-alkali membrane process)은 양이온교환 막과 전극으로 구성되는 전해셀에 전기를 가하여, 고순도(> 99%)의 고부가가치 화합물(예 : 염소, 수소, 수산화나트륨)을 직 접 제조하는 화학공정이다. 염수전기분해의 경제성은 동일한 양의 화합물을 생산하기 위해 투여되는 에너지 소비량을 저감 시킴으로 달성될 수 있다. 이러한 이슈는 전해질이나 전극의 고유 저항을 줄이거나, 전해질과 전극 사이의 계면 저항을 감소 시킴으로 달성시킬 수 있다. 본 연구에서는 전자빔 동시조사법을 사용하여, 높은 화학적 안정성을 지닌 탄화수소계 술폰산 이 오노머 막의 표면에 높은 이온선택성을 갖는 고분자를 접목 시키는 시도가 이루어졌다. 이를 통해, 고분자 전해질 막의 이온 전도성을 보완함과 동시에, 전극과의 계면 저항을 감소시켜, 전기화학적 효율 향상이 이루어짐을 관찰하였다.

Saline-tab water (2.5 L) with 0, 2.5, 5, and 10% saline solution contaminated by P. aeroginosa or S. aureus, was electrolyzed with constant electrical current of 2A or 4A for different time durations (1, 2, 4, 8, and 16min). The electrolysis with 2A-4min showed disinfection effect against P. aeroginosa of 105 CFU/㎖ in all saline concentrations. When the electrical current was raised to 4A, P. aeroginosa of 106 CFU/㎖ was disinfected in 4 min. S. aureus of 105 CFU/㎖ was disinfected with 2A-2 min in all saline concentrations. S. aureus of 106 CFU/㎖ was completely disinfected with 2A-8 min. To compare the effect of constant current electrolysis with that of intermittent current electrolysis, solution contaminated with P. aeroginosa of 106 CFU/㎖ was electrolyzed with several pairs of intermittent current of 2A for 2 min followed by 2min pause. Disinfecting effect of intermittent electrolysis was very similar to the constant current electrolysis without pause in 16 min. The present study demonstrated that the direct electrolyzing process with no septum membrane is a convenient and economic sterilization method.