세계적인 탄소중립 정책 추진과 수소 에너지 수요 증가에 따라 고분자 전해질 수전해 및 연료전지 기술 개발이 활발히 이루어지고 있다. 해당 기술의 핵심 소재인 과불소계 술폰산 이오노머는 우수한 전기화학적 특성과 화학적 안정성을 가지고 있지만, 높은 제조비용, 한정된 공급망, 강화되는 환경 규제와 같은 문제로 인해 효과적인 재활용 및 재제조 기술이 요구되고 있다. 본 연구에서는 초임계 분산 기술을 통해 전해질막 및 막-전극접합체의 제조과정에서 발생하는 고활성을 갖는 전해질막 스크랩을 연료전지 전극바인더로 재제조하는 방법을 제시하고자 한다.

This study involved the heterogenization of a binder pitch (BP) using a small amount of nanocarbon to improve physical properties of the resulting graphite electrode (GE). Heterogenization was carried out by adding 0.5–2.0 wt.% platelet carbon nanofiber (PCNF) or carbon black (CB) to a commercial BP. To evaluate the physical properties of the BPs, we designed a new model graphite electrode (MGE) using needle coke as a filler. The heterogenized binder pitch (HBP) with PCNF or CB clearly increased the coking value by 5–13 wt.% compared to that of the as-received BP. Especially, the model graphite electrodes prepared with HBPs containing 1.0 wt.% PCNF or CB showed significantly improved physical properties compared to the control MGE from the as-received BP. Although the model graphite electrodes prepared with HBPs showed similar properties, they had smaller pore sizes than the control. This indicates that heterogenization of the BP can effectively decrease the pore size in the MGE matrix. Correlating the average pore sizes with the physical properties of the model graphite electrodes showed that, for the same porosity, matrices formed by the HBP with a smaller average pore size can effectively improve the apparent density, tensile strength, and oxidation resistance of the model graphite electrodes.

For the fabrication of the Si negative electrode in Li-ion batteries (LIBs) containing the cross-linking polymer binder, in this work, the urethane acrylate (UA) oligomer was synthesized via a simple synthetic process. The cross-linked poly(urethane acrylate) (CPUA)/carbone black (CB)/Si composite (CPUA/CB/Si composite) was fabricated through reactions between their reactive vinyl segments in the UA oligomer. Interestingly, the CPUA/CB/Si composite showed better cycle performance than the poly(vinylidene fluoride) (PVdF)/CB/Si composite (PVdF/CB/Si composite) and the polyurethane (PU)/CB/Si composite (PU/CB/Si composite). The CPUA/CB/Si composite had the best lithiation of about 2586 mAh g-1. The UA oligomer showed a good compatibility with the electrode materials and current collector after and before a curing process.