The W/O emulsion was formed by mixing hydrophobic nonion surfactants of span 80 and tween 60 with kerosine, and by adding sodium silicate aqueous solution. Precipitating the W/O emulsion by sodium bicarbonate resulted in spherical silica particles. Shape and size distribution of silica particles were observed. The particles were spherical and they have narrow size distribution. Particle sizes were 9.29, 7.39 and 5.73 μm at homogenizer speed of 2500, 3000, and 3500 rpm, respectively. The particle size was decreased by increasing agitation speed due to the formation of emulsion droplet. At fixed agitation speed, absorbed paraffin oil weight were measured and the SiO2/Na2O mole ratio effects on particle size were investigated. Particle size was decreased by increasing the mole ratio of SiO2/Na2O.
Spherical alumina powders were prepared by the controlled hydrolysis of aluminum iso-propoxide in a solution consisting of n-octyl alcohol and acetonitrile. As aluminum alkoxide's concentration increased, the particle size was increased and size distribution was more broad. As-prepared particle morphology was not spherical when acetonitrile volume fraction was increased over than 60%. As-prepared amorphous powders crystallized to γ-alumina at 1000℃ and converted to α-alumina at 1150℃. The particle morphology was retain after crystallization α-alumina. When aluminum iso-propoxide was used as aluminum source, the optimum preparation condition of spherical alumina was 0.1M AIP, 0.2M H2O, 0.1g/l HPC with a volume fraction (1/1) of the n-octyl alcohol/acetonitrile, 10min of reaction time and 30min of aging time.