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알루미늄 압출 각재의 불규칙 휨 개선에 관한 연구 KCI 등재

A Study on the Improvement of Irregular Bending of Aluminum Extruded Square Bars

장동훈, 이춘규
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한국기계항공기술학회지(구 한국기계기술학회지) (Journal of the Korean Society of Mechanical and Aviation Technology)
한국기계항공기술학회(구 한국기계기술학회) (Korean Society of Mechanical Technology)
초록

With the current increase in national income, consumers are favoring expensive home appliances. Many aluminum parts are used to improve the appearance of TV products. However, many losses are incurred due to production defects. There are many flaws in the bending process. This study studied the improvement of bending defects during fault handling. The material used is an aluminum alloy (6063), and the product is a serrated component on the surface of an aluminum part. After the bending process, it was identified how the sawtooth area was twisted. Then, while bending, experimented to find the main cause of the defect. The study tried to find maximum effectiveness with a minimum experiment using 6 sigma techniques. The experiment showed that there were many defects depending on the bending speed of the part and the distance it was fixed. The experiment used a method of finding optimal conditions by combining variables from each item. As a result, the failure was minimized when the distance between the two axes was maintained at 4.5-5mm and the bending speed was maintained at 15mm/sec. The component fixation force has a fixed hook in the middle of the product, and therefore it is found that changes in the amount of byte for the fixed part do not result in significant improvements in the defect.

키워드
Aluminum alloy알루미늄 합금Aluminum extruded square bar알루미늄 압출 각재Bending process밴딩공정Irregular bending불규칙한 밴딩
목차
ABSTRACT
1. 서 론
2. 실험 방법 및 계획
    2.1 실험부품 및 장비
    2.2 실험 계획
3. 실험 및 분석
    3.1 가인자 검증
    3.2 치명인자 선정 및 개선
4. 결론 및 토의
References
저자
  • 장동훈(LG Electronics) | Dong-Hun Jang
  • 이춘규(Department of Metal Mold Design Engineering, Kongju National University) | Chun-Kyu Lee Corresponding Author