Burr occurs at the bottom of the material as the material breaks during shearing, and sliver occurs in shear droop that occurs when a punch penetrates the surface of the material. Sliver refers to the shape of a long and thin thread, and it is an important defect that can cause a short when assembled into electronic parts other than a defect in the appearance of a product, an assembly defect in the post-process, and an injury to the operator. Sliver does not occur when the molding is completed only by the main shearing without pre-shearing, but sliver occurs when the main shearing is performed after the pre-shearing. The purpose of this study is to study the sliver generation mechanism that occurs during main shearing after pre-shearing. Using the material phosphor bronze C5210-EH(HP), the sliver was observed with the dimensions and stripping force of the pre-shearing as variables, and the effect of the pre-shearing on the sliver was studied. The product used in the experiment is a terminal, a press product that is assembled on a 0.4mm pitch FPC connector. Three experimental variables were selected: the X-axis allowance, the Y-axis length, and the stripping force in the dimensions of the pre-shearing. As a result of 12 experimental conditions, the X-axis allowance had a greater effect on sliver generation than the Y-axis length and stripping force. The cause of sliver during pre-shearing is that the shear droop part is elongated due to bending when the punch is lowered due to the hole in the bottom due to pre-shearing.

Additive manufacturing is a new approach to design and production. This applies in particular to processes such as repair and rework of selected components. Additive manufacturing can produce almost any shape, and from an MRO part perspective, additive manufacturing offers tremendous advantages. The special feature of additive manufacturing is that it is particularly economical for small-volume production as the number of units is irrelevant compared to the existing manufacturing process. The purpose of this study was started from the MRO point of view, and it Identify changes and respond to the Blisk It is a study on the effect of changing the conditions on the path of the toolpath and the CAM during additive manufacturing using CAM after finding suitable conditions. metal powder.The metal powder withstands various corrosive environments and age hardening occurs very slowly. Inconel 718, which can be used in various applications such as nuclear facility-related parts, aerospace, oil facilities, turbines, and valves, was used. This is SUS 316L with good high temperature strength. The variable of the laser used in the study is the laser power, and the variables on the CAM are Operation, Stepover, Pattern, etc. In the relation between laser power and feed, when feed is specified as 500mm/min, laser power of 700W was most suitable. As for the conditions on NX CAM, ADDITIVE PROFILE Stepover was 0.8mm for Operation, and Infills and Finish for Pattern. When stacking, each layer should be overlapped with the result. Therefore, the stepover should be smaller than the laser spot size and reprocessing should be done in terms of repair, so infills and finish were applied to work larger than the actual product shape.

In this experiment, the error according to the measurement method was analyzed for the length, angle, radius of curvature, and diameter of the measurement system analysis using a profile projector device used in the field. One-way analysis was performed on each data tested 30 times using a statistical technique. Through the experiment, it was found that an error occurred in each data when measuring the angle according to the measurement method, and the null hypothesis that no error occurred when measuring the length, inside dia and radius was established.

The strengthening of environmental regulations has raised interest in alternative energy and electric car. Secondary batteries are such energy storage device, and in this study, a secondary batteries production equipment parts will be manufactured. To this end, molds were designed and manufactured using numerical analysis. The reliability of analysis is to be confirmed through tensile tests and X-ray tests of products cast with manufactured molds. As the results of the casting method design parts was obtained as the average ultimate tensile strength of 178.23N/mm2, 173.85N/mm2 was recorded and good test results were achieved. It is considered that aluminum alloy research and heat treatment technology development should be carried out in the future.

Motors are becoming an environment-friendly alternative around the world. Environment-friendly automobile parts in particular require high quality and productivity. To improve these requirements, we studied a manufacturing technology called mold technology. A disadvantage of mold mass-production is a fatigue failure after a relatively large amount of friction and pressure on the processed products. Eventually, this leads to problems of repair costs, production stoppages, and quality defects. To address these problems, a surface- treatment technique is often used to improve mechanical properties by coating the mold surfaces. In this study, we measured the abrasion on (1) Tungsten Carbide punch and (2) TiAlCrN coated punch during the mold mass-production of the cold-rolled steel plate motor core made with SCP-1 (thickness of 1.0mm). With the extracted data, it is proved that using TiAlCrN coated punch affects the reduction of the inner diameter damage of the product. Furthermore, our goal is to reduce repair cost and improve productivity by predicting the lifespan of the mold and identifying the time expectancy of grinding, maintenance, and repair of the mold.

The purpose of this study was to establish the optimum experimental conditions by investigating the relationship between the nine experimental conditions using Taguchi technique. Through experiments, we found that the weight, thickness, and length of the sample were most affected by the angle at which the sample was installed, while the width had the largest influence on the sample's x-axis and the inner diameter. It was confirmed. Therefore, through this experiment, it was confirmed that the installation angle of the product had the greatest influence on the error occurrence of the product during 3D printer processing.

With the current increase in national income, consumers are favoring expensive home appliances. Many aluminum parts are used to improve the appearance of TV products. However, many losses are incurred due to production defects. There are many flaws in the bending process. This study studied the improvement of bending defects during fault handling. The material used is an aluminum alloy (6063), and the product is a serrated component on the surface of an aluminum part. After the bending process, it was identified how the sawtooth area was twisted. Then, while bending, experimented to find the main cause of the defect. The study tried to find maximum effectiveness with a minimum experiment using 6 sigma techniques. The experiment showed that there were many defects depending on the bending speed of the part and the distance it was fixed. The experiment used a method of finding optimal conditions by combining variables from each item. As a result, the failure was minimized when the distance between the two axes was maintained at 4.5-5mm and the bending speed was maintained at 15mm/sec. The component fixation force has a fixed hook in the middle of the product, and therefore it is found that changes in the amount of byte for the fixed part do not result in significant improvements in the defect.

The side wall thickness variation of the product to the process of ironing and the die pad was studied using a progressive die of the multi-stage drawing product in the process of ironing and the die pad. Experimental results because ironing is possible to increase the side wall thickness of the product is applied to the intermediate drawing process rather than applied in the initial process. The roundness and concentricity were easy control. A die pad is applied to a stand pad to the sixth step from the first step. The seventh step and the eighth step are applied integrated pad. The integrated pad of the seventh step and the eighth step appeared to be advantageous to control the roundness and concentricity.

Using a progressive die of the multi-stage drawing product, It was experiments for the Influence of the Products Roundness on the die pad process Safety die model, obstacle countermeasure research safety die design When the die pad is independent structure, Sidewall thickness of the inside 2stage, 3stage, 4stage of the product is thicker, the thickness of the inside 1stage and the bottom is thinner. it was become unstable beacuse the inside 1stage related to the Products Roundness is thinner. When the die pad is Integrated structure, Sidewall thickness of the inside 1stage, 2stage of the product is thicker, and Sidewall 3stage and 4stage was a thin. it was become unstable beacuse the inside 3stage related to the Products Roundness is thinner. Therefore, The appropriate combination of and integrated independent is required for each process.

The accident which is caused by the press work remains a Permanent obstacle in worker's hand or arms, the disaster ratio is high and the fatal case is many. Mainly Like this accident occurs because the hand to enter with inside of the press die, therefore, basic countermeasure is the safety press. In order to prevent access to mechanical moving part by the hand or any part of the body, it is important to making a safety die design Structurally. It presents the design of the safety press die with suitable structure in the Product's attribute which it had shown in samples, There is a possibility of being difficult because the attribute of safety die design that had present all the productions from research does not agree each other. but because the representative process which is used most at sample had designed, If you were imitates with safety die design base which is presented from this research, It comes to be thought to be the part which can are used at the various sides.