Numerical analysis has been carried out to predict the thermal characteristics for a LED lens in mold core system. These thermal characteristics inside the lens are largely affected by geometry, material, and initial conditions of the mold core and lens system. Local temperature and heat flux variation inside the lens are compared for several initial temperatures. Maximum temperature inside the lens was decreased rapidly from the beginning of cooling process up to about 10 seconds. There was also large variation of the heat flux at the upper and lower surfaces of the lens with initial temperature distribution. And the heat flux from the thin lower surface of the lens was relatively higher than the opposite-side thick region. In addition, overall heat transfer rate from the lens through the mold core has similar transient distribution from the beginning. These results can be applied as basic heat transfer data for the LED lens design and manufacturing process in the mold core system.

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