최근 전기차 시장의 확장으로 배터리 산업이 급격히 성장함에 따라 폐배터리 리사이클링 기술 개발의 필요성이 증가하고 있다. 폐배터리 리사이클링 기술은 배터리 산업에 핵심적인 리튬, 코발트, 니켈 등 희소금속의 공급을 안정화하고 환경 및 인간의 건강에 미치는 영향을 경감할 수 있다. 본 총설에서는 금속 회수 기술의 배경이 되는 이론적 원리와 현재 상 용되고 있는 금속 회수 공정을 소개하고자 한다. 또한, 기존 공정의 문제점을 개선하려는 연구 및 기술 개발 동향을 서술하여 리사이클링 기술이 나아가야 할 방향을 소개하고자 한다.
Fe-Si-Cr ferroalloy is predominantly produced by carbothermic reduction. In this study, silicothermic and carbothermic mixed reduction of chromite ore to produce Fe-Si-Cr alloy is suggested. As reductants, silicon and silicon carbide are evaluated by thermochemical calculations, which prove that silicon carbide can be applied as a raw material. Considering the critical temperature of the change from the carbide to the metallic form of chromium, thereduction experiments were carried out. In these high temperature reactions, silicon and silicon carbide act as effective reductants to produce Fe-Si-Cr ferroalloy. However, at temperatures lower than the critical temperature, silicon carbide shows a slow reaction rate for reducing chromite ore. For the proper implementation of a commercial process that uses silicon carbide reductants, the operation temperature should be kept above the critical temperature. Using equilibrium calculations for chromite ore reduction with silicon and silicon carbide, the compositions of reacted metal and slag were successfully predicted. Therefore, the mass balance of the silicothermic and carbothermic mixed reduction of chromite ore can be proposed based on the calculations and the experimental results.
Nd-Fe-B permanent magnets have been used in a wide variety of applications because of their high magnetic flux density. So, demand for neodymium has been increasing in worldwide. In this study, an electrowinning process was performed in LiF-NdF3-Nd2O3 high temperature molten salts. However, a corrosion resistant material for use in the molten salt must be found for stable operation because of the harsh corrosion environment of the electrowinning process. Therefore, for this paper, boron nitride(BN), aluminum nitride(AlN), and silicon nitride(Si3N4) were selected as protective and structural materials in the high temperature electrolyte. To investigate the characteristics of BN, AlN, and Si3N4, in molten salts, materials were immersed in the molten salts for 24, 72, 120, and 192 hours. Also, surface condition and stability were investigated by SEM and EDS and corrosion products were calculated by HSC chemistry. As a result, among BN, AlN, and Si3N4, AlN was found to show the best protective material properties.