This study aims to implement an integrated control system for a micro drill bit grinding machine to increase the processing stability and production efficiency of the equipment. The system consists of a WTGM mechanism, an environmental measurement sensor (RMU device), a control server, and a control client, and collects production statistics and alarm information in real time to enable central monitoring and statistical analysis. Through the control system, managers can check data and solve problems anytime and anywhere, thereby increasing the stability and efficiency of the production process. As a result of the experiment, it showed excellent performance in all evaluation items such as alarm occurrence time, notification time, and event operation time through temperature and humidity sensors, and contributed to productivity improvement through immediate response through e-mail and SNS notification. In conclusion, the implemented system optimizes the operating rate and inventory management of the equipment through real-time monitoring and yield analysis, and it is expected to improve system performance as it can be used as learning material for pattern analysis and deep learning algorithms in the future.

This research was conducted to reduce the defect rate caused by nozzle clogging of printing heads used in binder jet 3D printers. The binder jet 3D printing technology may adhere to the printing head nozzle by dispersing powder due to mechanical operation such as transferring the printing head and supplying powder, and may cause nozzle clogging by natural curing at the nozzle end depending on the type of binder used. To solve this problem, this study created a cleaning module exclusively for printing heads to check whether the durability of printing heads is improved through analysis of printing results before and after using the cleaning module. To this end, this research used a thermal bubble jet printing head, and the used powder was studied using gypsum powder.

Among the Additive Manufacturing (AM) technologies, the Binder-Jetting printing technology is a method of spraying an adhesive on the surface of powder and laminate layer by layer. Recently, this technique has become a major issue in the production of large casting products such as ship-building, custom vehicles and so on. In this study, we performed research to make actual mold castings and increase mechanical property by using special sand and water-based binders. For use as a mold, it has a strength of more than 3MPa and permeability. Various experiments were carried out to obtain suitable them. The major process parameters were binder jetting volume, binder types, layer thickness and heat treatment condition. As a result of this study, the binder drop quantity was measured to be about 60 pico-liter, layer thickness was 100μm and the heat treatment condition was measured about 1,000℃ and compressive strength were measured to be more than 5MPa. The optimum condition of this experiment was established through actual casting of aluminum. The equipment used in this study was a Freeforms T400 model (SFS Co., Ltd.), and the printing area of 420 * 300 * 250mm and resolution of 600dpi can be realized.