The surface treatment processes of carbon fibers is very important, because of their significant impact on fiber handling, filament protection, and interfacial properties. In this study, the effects of two different sizing agents with different molecular weights, with or without a nonionic surfactant, on the performance of a melt-spun polyacrylonitrile-based carbon fiber and carbon fiber/epoxy interfacial adhesion are investigated. The focusing property and spread-ability of a low-molecularweight sizing agent with a surfactant show outstanding performances because of the high penetration between the fibers and high interfacial bonding with the fibers. In addition, wettability of the matrix (epoxy resin) of the low-molecular-weight sizing agent are superior to those of the high-molecular-weight sizing agent. Furthermore, the nonionic surfactant used as an assistant improves the sizing amount and wettability by forming micelles with the epoxy. The interfacial shear strength (IFSS) of the low-molecular-weight sizing agent with a surfactant is also superior to that of other sizing agents. The IFSS is closely related to the sizing amount of the coating on the carbon fiber surface and matrix wettability.

A conventional porous carbon is still a very promising material for the removal of gaseous pollutants because of its abundant surface functional groups and a high specific surface area. Here, we prepared an environment-friendly uniform N-rich narrow micropore activated carbon, for the removal of formaldehyde, based on steam activation and N-rich with chitin as the starting material. A sample carbonized at 500 °C and steam activated at 800 °C (CAC800) showed a reasonable yield (55%) with uniform and narrow micropores without mesopores but having a balanced nitrogen functionality. CAC800 possesses outstanding formaldehyde removal capabilities under both dry and wet (humidity 45%) conditions. In addition, when compared with commercial activated carbon materials, we clearly demonstrated that the existence of high nitrogen content with uniform and narrow micropores simultaneously removed formaldehyde, effectively.

This study demonstrates that low processing rate for producing polyacrylonitrile (PAN)-based carbon fiber is a critical to obtain a homogeneous radial microstructure with high resistance to oxidation, thereby resulting in their improved mechanical strength. The dry-jet wet spun PAN organic fibers were processed (e.g., stabilized and then carbonized) utilizing two different rates; one is 1.6 times longer than the other. The effect of processing rate on the microstructural evolutions of carbon fibers was analyzed by scanning electron microscopy after slow etching in air, as well as Raman mapping after graphitization. The rapidly processed fiber exhibited the multilayered radial structure, which is caused by the radial direction stretching of the extrusion in the spinning. In case of the slowly processed fiber, the layered radial structure formed in the spinning process was changed into a more homogeneous radial microstructure. The slowly processed fibers showed higher oxidation resistance, higher mechanical properties, and higher crystallinity than the rapidly processed one. Raman mapping confirmed that the microstructure developed during spinning was sustained even though fiber was thermally treated up to 2800 °C.