Laser scabbling has the potential to be a valuable technique capable of effectively decontaminating highly radioactive concrete surface at nuclear decommissioning sites. Laser scabbling tool using an optical fiber has a merits of remote operation at a long range, which provides further safety for workers at nuclear decommissioning sites. Furthermore, there is no reaction force and low secondary waste generation, which reduces waste disposal costs. In this study, an integrated decontamination system with laser scabbling tool was employed to test the removal performance of the concrete surface. The integrated decontamination system consisted of a fiber laser, remote controllable mobile cart, and a debris collector device. The mobile cart controlled the translation speed and position of the optical head coupled with 20 m long process fiber. A 5 kW high-powered laser beam emitted from the optical head impacted the concrete block with dimensions of 300 mm × 300 mm × 80 mm to induce explosive spalling on its surface. The concrete debris generated from the spalling process were collected along the flexible tube connected with collector device. We used a three-dimensional scanner device to measure the removed volume and depth profile.

Laser cutting has been recognized as one of key techniques in dismantling nuclear power plants as it has several advantages such as a remote operation and a reduced secondary waste. However, it generates a significant amount of aerosols that can pose a health risk to workers and further induce environmental pollution during the cutting operation. Thus, understanding the aerosol characteristics generated by the laser cutting is crucial for implementing an effective cutting operation and reducing the exposure to these hazardous particles. In this work, we established a methodology to collect the aerosols and investigate their properties in the laser cutting operation. We built an integrated laser cutting system for aerosol analyses, consisting of a high-power laser cutting module, a metal sample holder, an aerosol collector, and a closed chamber. We expect that this system will offer an opportunity for in-depth understanding of the aerosol properties, by connecting it with desired type of aerosol analysis platforms, and further safe dismantling operation of the nuclear power plants.

Laser cutting has many advantages, including high-speed cutting potential, no reaction forces, narrow kerf widths, ease of remote control, and more. This makes it the next generation cutting technology for nuclear decommissioning. For this reason, various groups in countries with nuclear power plants have been working on applying laser cutting to nuclear decommissioning. Our group has also been developing in-air and underwater laser cutting technologies. Previous research has focused on efficiently cutting thicker steels. To accomplish this, a cutting head with a long focusing element with a focal length of 600 mm was utilized. A long focusing head is advantageous for cutting thick objects at high speeds because it can maintain a high power density over a long distance. However, with such a long focused beam, the residual laser power that remains after passing through the target object can cut or damage other unwanted objects located behind the target. Utilizing a short focused element can solve this problem, but if the focal length is too short, the cutting capability will be reduced. In this work, we developed and applied a cutting head that utilizes a focused element with a short focal length of 300 mm. Cutting tests with this head allowed us to cut 10-60 mm thick stainless steel plates at a laser power of 6 kW. We also obtained the maximum cutting speed and kerf width for each thickness while increasing the laser power by 1 kW from 1 to 6 kW. The results obtained in this work are expected to be utilized for safe cutting in future nuclear decommissioning applications.

Laser cutting has been attracting attention as a next-generation tool in application for nuclear decommissioning. It enables high-speed cutting of thick metal objects, and its narrow kerf width greatly reduces the amount of secondary waste compared to other cutting methods. In addition, it only requires the relatively small cutting head without any complicated equipment, and long-distance cutting apart from a laser generator is possible using beam delivery through optical fiber. And there is almost no reaction force because it is non-contact thermal cutting. For these reasons, the laser cutting is very advantageous for remote cutting. In laser cutting, the irradiated laser power is absorbed and consumed to melt the material of the cutting target. When the applied laser power is greater than the power consumed for melting, the residual power is transmitted to the back of the cut object. This residual power may unintentionally cut or damage undesired objects located behind the cutting target. In order to prevent this, it is necessary to adjust the laser power for each thickness of the target object to be cut, or to increase the distance between the cut target and the surrounding structures so that the transmitted power density can be sufficiently lowered. In this work, safety study on residual power that penetrates laser-cut objects was conducted. Experimental studies were performed to find safe conditions for irradiation power density that does not cause surface damage to the stainless steel by adjusting the laser power and stand-off distance from the target.

Laser scabbling experiments were conducted with the aim of developing concrete decontamination technology. Laser scabbling system contains a 6 kW fiber laser (IPG YLS-6000, λ=1,070 nm) and optical head, which are connected with process fiber (core dia.: 600 μm, length: 20 m). Optical head consists of two lenses (f = 160 mm and 100 mm) to collimate and focus laser beam. The focused laser beam is passed through the small diameter of nozzle (throat dia.: 3 mm) to prevent the laser-produced debris into head. And then, the focused beam is directed toward concrete block as continuously diverging. The diverged laser beam was incident on the high-strength concrete with 300 mm (length) × 300 mm (height) × 80 mm (width) to induce explosive spalling on the concrete surface. The optical head was moved by X-Y-Z manipulate coupled with a computerized numerical control while scabbling. We have observed not only active spalling on the concrete surface but energetic scattering of laserproduced debris when scabbling on high-strength concretes. It indicates the need for a device capable of collecting the laser-produced debris. We newly designed and manufactured dust collector coupled with cylindrical tube to prevent scattering of laser-produced debris into ambient environment. The collecting system was evaluated by estimating the collecting efficiency for laser-produced debris while scabbling. The collecting efficiency was calculated on the basis of the information on the mass loss of concrete block after laser scabbling and the mass of collected debris in a container. The collecting efficiency was found to be over 85%.

A laser scabbling experiment was performed using a high-power fiber laser to investigate the removal rate of the concrete block and the scabbled depth. Concrete specimens with a 28-day compressive strength of 30 MPa were used in this study. Initially, we conducted the scabbling experiment under a stationary laser beam condition to determine the optimum scan speed. The laser interaction time with the concrete surface varied between 3 s and 40 s. The degree of spalling and vitrification on the surface was primarily dependent on the laser interaction time and beam power. Furthermore, thermal images were captured to investigate the spatial and temporal distribution of temperature during the scabbling process. Based on the experimental results, the scan speed at which the optical head moved over the concrete was set to be 300 mm∙min−1 or 600 mm∙min−1 for the 4.8-kW or 6.8-kW laser beam, respectively. The spalling rates and average depth on the concrete blocks were measured to be 87 cm3∙min−1 or 227 cm3∙min−1 and 6.9 mm or 9.8 mm with the 4.8-kW or 6.8-kW laser beams, respectively.

For application in nuclear decommissioning, underwater laser cutting studies were conducted on thick stainless-steel plates for various cutting directions using a 6 kW fiber laser. For cutting along the horizontal direction with horizontal laser irradiation, the maximum cutting speed was 110 mm∙min−1 for a 48 mm thick stainless-steel plate. For cutting along the vertical direction with horizontal laser irradiation, a maximum speed of 120 mm∙min−1 was obtained for the same thickness, which confirmed that the cutting performance was similar but slightly better. Moreover, when cutting with vertically downward laser irradiation, the maximum cutting speed was 120 mm∙min−1 for a plate of the same thickness. Thus, the cutting performance for vertical irradiation was nearly identical to that for horizontal irradiation. In conclusion, it was possible to cut thick stainless-steel plates regardless of the laser irradiation and cutting directions, although the assist gas rose up due to buoyancy. These observations are expected to benefit laser cutting procedures during the actual dismantling of nuclear facilities.