In response to the urgent need for sustainable and environmentally friendly materials, this study focuses on enhancing the flame retardancy and mechanical properties of epoxy composites using eco-friendly, non-halogen flame-retardant hybrid fillers. These fillers are synthesized from tannic acid (TA) and upcycled carbon black derived from waste tires (WT-CB) via a mechano-fusion process. The resulting TA/WT-CB fillers exhibit a core–shell structure, with WT-CB uniformly coating the TA surface, significantly improving flame retardancy compared to TA alone. When incorporated into epoxy resin, the TA/WT-CB fillers not only enhance flame resistance but also improve the composite’s mechanical properties. Optimal performance was observed at a filler content of 5 wt.%, where the composite demonstrated superior flame retardancy and mechanical strength. This innovative approach not only addresses fire safety concerns but also promotes sustainability by utilizing upcycled waste materials, offering a promising solution for environmentally conscious flame-retardant technologies.

Segregated composites, where fillers are selectively placed at the matrix interface to form a segregated filler network, are attracting attention because they can provide excellent conductive properties at low filler content. In this study, the anisotropic enhancement in thermal conductivity of composites was discovered due to the unique structure of the segregated network. The segregated composites were produced using a typical mechanical mixing of matrix pellets and the internal structure was precisely analyzed using three-dimensional non-destructive analysis. The segregated composites slightly improved in the through-plane thermal conductivity, but the in-plane thermal conductivity increased rapidly, showing the anisotropic thermal conductivity. The maximum improvement in the in-plane thermal conductivity of the segregated composites increased by 112.5 (at 7 wt% graphene nanoplatelet) and 71.4% (at 10 wt% multi-walled carbon nanotube), respectively, compared to that of the random composites filled with the same amount of filler. On the other hand, the electrical conductivity of the segregated composites was isotropic due to the difference in the transport mechanisms of electrons and phonons. The anisotropic thermal conductivity developed by the segregated network was helpful in inducing effective heat dissipation of commercial smartphone logic boards.

Herein, we report significantly enhanced mechanical properties and thermal conductivity of polyimide (PI) by incorporating a small amount (0.01 wt %) of individualized boron-doped high-quality graphene as a filler. The boron-doped expandable graphite (B-EG) was synthesized by mixing boric acid ( H3BO4) with expandable graphite (EG) and thermally treating the mixture at 2450 °C for 30 min using a graphite furnace in an argon atmosphere. The boron-doped graphene (B-g) was prepared by the solution-phase exfoliation of B-EG with an ultrasonication process, which is a method to obtain individualized graphene as well as few-layer graphene. The PI nanocomposites were prepared using the obtained graphene. The PI nanocomposites synthesized with high-quality B-graphene (B-g) showed enhanced mechanical properties and thermal conductivity compared to those of pure PI due to the doping effects and strong interfacial interactions between graphene and the PI matrix.

We demonstrated the sensitivity of optically active single-walled carbon nanotubes (SWCNTs) with a diameter below 1 nm that were homogeneously dispersed in cement composites under a mechanical load. Deoxyribonucleic acid (DNA) was selected as the dispersing agent to achieve a homogeneous dispersion of SWCNTs in an aqueous solution, and the dispersion state of the SWCNTs were characterized using various optical tools. It was found that the addition of a large amount of DNA prohibited the structural evolution of calcium hydroxide and calcium silicate hydrate. Based on the in-situ Raman and X-ray diffraction studies, it was evident that hydrophilic functional groups within the DNA strongly retarded the hydration reaction. The optimum amount of DNA with respect to the cement was found to be 0.05 wt%. The strong Raman signals coming from the SWCNTs entrapped in the cement composites enabled us to understand their dispersion state within the cement as well as their interfacial interaction. The G and G’ bands of the SWCNTs sensitively varied under mechanical compression. Our results indicate that an extremely small amount of SWCNTs can be used as an optical strain sensor if they are homogeneously dispersed within cement composites.

Flexible transparent conducting films (TCFs) were fabricated by dip-coating single-wall carbon nanotubes (SWCNTs) onto a flexible polyethylene terephthalate (PET) film. The amount of coated SWCNTs was controlled simply by dipping number. Because the performance of SWCNT-based TCFs is influenced by both electrical conductance and optical transmittance, we evaluated the film performance by introducing a film property factor using both the number of interconnected SWCNT bundles at intersection points, and the coverage of SWCNTs on the PET substrate, in field emission scanning electron microscopic images. The microscopic film property factor was in an excellent agreement with the macroscopic one determined from electrical conductance and optical transmittance measurements, especially for a small number of dippings. Therefore, the most crucial factor governing the performance of the SWCNT-based TCFs is a SWCNT-network structure with a large number of intersection points for a minimum amount of deposited SWCNTs.