A steering knuckle for a car is a key part of a corner module and is a functional part connected to steering, suspension, and braking devices. Steering knuckles are used for various types of forging and machining methods such as casting forging, aluminum forging, etc. to perform productivity and quality. Therefore, in this study, we study about the development of the overall design of the steering knuckle in the production and supply of the steering knuckle for the product processing method, quality, assembly inspection, etc. through the modeling and analysis of the steering knuckle.

This research has been conducted to design upright parts of hand-made vehicles with the purpose of reducing material and machining cost while ensuring structural safety. Aluminum knuckles were modelled with three parts in order to enhance design flexibility as well as to reduce CNC machining cost. A vehicle model was constructed in CAD program and simulated in ADAMS View in order to estimate joint forces developing during 20 degree step steering condition at 60km/h. The joint forces obtained in the vehicle dynamics simulation were used for the structural analysis in ANSYS and dimensions of knuckle parts were adjusted until the lowest safety factor reached 2.0. The weight of knuckle decreased by 50% compared to the previous version that was designed without the structural analysis. The overall manufacturing cost decreased by 33% due to the reduction in the material as well as the CNC machining effort.

This sudy on the evaluation of steering knuckle effect on wheela alignment for passenger automotive. In generally, wheel alignment of vehicle influences on steering knuckle of shapes, sizes, working clearances, etc. The wheel alignment values in vehicle suspension system are very important factors because vehivcle riding quality handling performance are related to these factors. This study on camber angle according to lateral force of two models.