In order to cope with climate change, the UN Climate Summit announced a policy to reduce carbon emissions to 0% by 2050. As a result, hydrogen energy is attracting attention as a new energy. Hydrogen energy is one of the future clean energy sources and is the most abundant and ideal fuel on Earth that does not emit pollutants. On the other hand, there is a risk of wide explosion range, easy ignition, and fast flame speed. As a result, There is limited use of hydrogen gases, and research is being conducted to safely use hydrogen gases. However, the localization rate of hydrogen-related equipment parts is low and dependence on foreign countries is high. In order to reduce dependence on foreign countries, this study designed and analysis a model of ultra-high pressure relief valve, which is a safety device for hydrogen charging stations. In order to evaluate the structural stability, a spring, a valve disk, a valve guide, and a valve spindle, which are components of an ultra high pressure relief valve, were applied with pressure resistance test and water pressure test criteria according to KS B ISO 19880-3, and analyzed using an Ansys workbench 2021 R1. Through the analysis results, the structural stability of the relief valve under the water pressure test and the pressure resistance test conditions confirmed.

Surge pressure is created by rapid change of flow rate due to operation of hydraulic component or accident of pipeline. Proper control of surge pressure in distribution system is important because it can damage pipeline and may have the potential to degrade water quality by pipe leakage due to surge pressure. Surge relief valve(SRV) is one of the most widely used devices and it is important to determine proper parameters for SRV’s installation and operation. In this research, determining optimum parameters affecting performance of the SRV were investigated. We proposed the methodology for finding combination of parameters for best performance of the SRV. Therefore, the objective function for evaluate fitness of candidate parameters and surge pressure simulation software was developed to validate proposed parameters for SRV. The developed software was integrated into genetic algorithm(GA) to find best combination of parameters.

Based on the practical process engineering design and commissioning and startup operation experiences focused on chemical process safety, the comprehensive review of engineering design and installation of the thermal relief valve with its surrounding facility in a chemical plant piping system is provided to enhance the better understanding of the piping system of characteristics of thermal relief valve which is comprised of the theoretical approach, correlation in terms of temperature and pressure increase caused by external heat supply in a piping system, consideration of thermal relief valve engineering design, pressure relieving system of serial thermal relief valves and exception of their installation. It is earnestly suggested that following topic should be implemented during thermal relief valve engineering design, installation and normal operation as well.