PURPOSES : Sprinkler facilities play a crucial role in extinguishing fires in the early stages of a building blaze. Data indicate that more than 96% of fires are suppressed by sprinklers before growing out of control. However, corrosion and pitting of the sprinkler piping can reduce system performance as facilities age. The purpose of this study is to develop an eco-friendly water-soluble corrosion inhibitor to improve the reliability and longevity of sprinkler piping. METHODS : This study compared and analyzed silicate-based sprinkler piping shrinkage agents as corrosion inhibitor against existing commercial options. Tests were conducted to evaluate reactivity with fire extinguishing water, including electrolyzed reduced water and normal water. The anticorrosive performance of the silicate-based corrosion inhibitor was evaluated under various conditions to establish suitability before potential development or commercialization. RESULTS : The new corrosion inhibitor demonstrated eco-friendly performance. In testing, none of the primary four hazardous substances that pose the most risk of harm to the human body (specifically, arsenic (As), lead (Pb), cadmium (Cd), and mercury (Hg)) were detected. The inhibitor effectively reduced corrosion of carbon steel (SPP), with weight loss rates averaging 0.12% and not exceeding 0.27%. For copper (CDA 110) weight loss rates were up to 0.03%. Testing under constant temperature and humidity conditions show that the inhibitor kept weight loss was below 0.002 g, with no significant numerical value for the weight loss rate. Overall, the results indicate the potential for an environmentally-safe corrosion inhibitor. CONCLUSIONS : The optimal silicate-based sprinkler system can provide real-time sensor information such as oxygen saturation, pH concentration, and total dissolved solids (TDS). These metrics are closely related to the aging process. By linking this system with an aging monitoring solution, maintenance costs and safety could be improved over the lifespan of the sprinkler system. The sensors and monitoring capabilities are expected to enhance maintenance efficiency and equipment reliability.
순환전압전류법을 사용하여 전류-전압 곡선을 측정하였다. 전기화학적 특성과 금속의 표면상태간의 관계는 전자현미경(SEM)을 사용하여 조사하였다. 그리고 순환전압전류법에 의한 전기화학적 측정은 3 전극 시스템을 사용하였다. 측정 범위는 초기 포텐셜에서 -1350 mV까지 환원시키고, 연속적으로 1650 mV까지 산화시키고, 다시 초기지점으로 환원시켜 측정하였다. 스캔속도는 50, 100, 150, 200 및 250 mV/s를 선정하였다. 그 결과, 부식억제로 모노에탄올아민(MEA)을 사용하여 금속의 C-V 특성은 순환전압전류법으로부터 산화 전류에 기인한 비가역 공정으로 나타났다. 부식억제제로 MEA을 사용하였을 경우에는 전해질의 농도가 증가할수록 확산계수가 감소하는 경향을 나타내었다. 그리고 구리의 SEM 이미지를 보면, 전해질 농도를 증가시키면 표면부식은 증가하였다. 부식억제제로 1.0×10-3M MEA를 첨가시키면, 전해질 농도 0.1 N의 경우 확산계수가 상대적으로 커서 부식억제 효과가 적었다.
In this study, we investigated the C-V diagrams and metal surface related to the electrochemistry characterization of metal(nickel, SUS-304). We determined electrochemical measurement by using cyclic voltammetry with a three-electrode system. A measuring range was reduced from initial potential to -1350mV, continuously oxidized to 1650 mV and measured to the initial point. The scan rate were 50, 100, 150, 200 and 250 mV/s. As a result, the C-V characterization of metal using N,N-dimethylacetamide and N,N-dimethylformamide inhibitors appeared irreversible process caused by the oxidation current from the cyclic voltammogram. After adding organic corrosion inhibitors, adsorption film constituted, and the passive phenomena happened. According to the results by cyclic voltammetry method, it was revealed that the addition of inhibitors containing amide functional group enhances the corrosion resistance properties.
This study was investigated to control the corrosion and scale at the cooling water system in steel works. Laboratory and field tests were performed for the indirect cooling water system of plate mill. Throughout the experiment, various factors such as leakage of pipes, heating rate and capacity, and the reaction between existing and substitute inhibitors were carefully monitored. The results showed that the harmful effect of high temperature could be minimized, and satisfactory corrosion/scale controls were effectively achieved using inhibitor, even at the increased temperature of 80℃. The batch and field tests in the gas scrubbing cooling water system of blast furnace and cooling water system of corex plant indicated that the new inhibitor was more effective for the prevention of corrosion and scale than the existing one.