Wire rods having various sectional shape are generally used in various applications. In a 2-roll shape rolling process, step-by-step rolling operations are executed repeatedly and the rollers must be changed whenever the sectional shape of wire rod is changed. The frequent changes of the rollers and discontinuous repeated operations are cause various shortcomings such as increase of manufacturing cost and reduction in precision. We had developed a high precision automatic wire rod manufacturing system to reduce these shortcomings in the previous study. In this study, we evaluated the field application performance of the developed system in terms of straightness, thickness deviation, surface precision, tensile and hardness of the wire rod in order to verify the feasibility of the system.

The purpose of this study is to develop the automatic manufacturing system for producing a phosphor bronze wire. Automatic continuous manufacturing system is necessary to raise the productivity and strengthen the competitiveness in the phosphor bronze wire manufacturing. For this purpose, the authors carrying out the design and production of devices such as raw material supply, drawing, heat treatment, winding and main control system, etc. As a result, we could product the 0.35mm of phosphor bronze wire with continuous processes.

Wire rods having various sectional shape are generally used directly in various applications. In the shape rolling, a couple of grooved rollers are used and the groove match the sectional shape of the wire rod. In this 2 roll system, a couple of rollers must be changed whenever the sectional shape of the wire rod is changed, and the frequent changes of roller cause rise of manufacturing cost. In this study, in order to apply a highly precise 4 roll rolling mill developed in previous studies on the shape rolling manufacturing process, the raw wire feeding equipment, 2 roll rolling mill, turks Head rolling mill, large heat treatment equipment, a steam cleaning equipment, a large winding equipment, cooling equipment, a tension adjustment equipment, designed and manufactured to the main control system. In addition, the problems corrected throughout these various equipments for manufacturing high-precision automatic rolling mill system developed by assembling more than six months and was conducted between complementary and testing process.

The functional wood plastic composite(WPC) is one of the noted materials for landscape architecture and residential construction. Iron band, embossing and drain holes are improve the strength and skid resistance of the WPC. In this study, we had developed an automatic manufacturing system for the functional WPC that has vertical pattern embossing and drain holes. The system is consist of an automatic vertical pattern embossing device, multi-spindle drilling M/C, sanding device, inspection equipment, and some facilities developed in the previous research. The performance tests on the several functional items of the system and manufactured WPC represented satisfactory values except the skid resistance and absorption thickness expansion rate.

In this study, we have developed an automatic manufacturing system for functional wood plastic composites(WPC) which are one of spotlighting materials for landscape architecture and residential construction material. In addition to the existing facilities, this manufacturing system is consist of an automatic hole manufacturing device, iron band supply and winding device, mold with the iron band insert system, calibration unit, control system, etc. We have performed the performance tests for the system such as the specific gravity, bending strength, screw holding power, percentage of moisture content, formaldehyde, absorption thickness, expansion rate, cold resistance(appearance & bending strength), and shock resistance. As a result, the performance of the prototype system satisfies all the objects of this study.

Wire manufacturing system is consist of several parts performing such as feeding, drawing, straightening, heat treatment, surface finish and winding. Drawing and straightening processes are repetitive tasks and the most of the them are performed discretely. In this study, automatic manufacturing system for medium fine straight wire has been developed. The developed system is operated with continuous processes, so decrease the time cost and increase product quality

Ultra thin sheet for electromagnetic interference(EMI) shielding purpose has been designed using base metal, PET & DST sheet stacking technology. Also, an automatic manufacturing system is developed. This ultra thin EMI shielding sheet is an effective shield against low frequency(~300kHz) EMI that can not shield completely by the existing EMI shielding sheet. And the developed automatic manufacturing system can stack ultra thin shielding sheet without any wrinkles.