CNC cutting process has been mainly used for processing metal materials, and wood processing is also changing to machining by CNC machine. But the researches on the CNC machining of wood and its characteristics were rarely carried out. In this study, we analyzed the machined surface according to the cutting conditions such as the cutting direction, spindle speed, feed rate, cutting depth, chip removal in the CNC machining of wood. The consideration of cutting conditions and their effects on the surface finish will provide possibilities for improving the wood machining processes.

Wire rods having various sectional shape are generally used in various applications. In a 2-roll shape rolling process, step-by-step rolling operations are executed repeatedly and the rollers must be changed whenever the sectional shape of wire rod is changed. The frequent changes of the rollers and discontinuous repeated operations are cause various shortcomings such as increase of manufacturing cost and reduction in precision. We had developed a high precision automatic wire rod manufacturing system to reduce these shortcomings in the previous study. In this study, we evaluated the field application performance of the developed system in terms of straightness, thickness deviation, surface precision, tensile and hardness of the wire rod in order to verify the feasibility of the system.

The purpose of this study is to improve a process of the automatic manufacturing system for producing a phosphor bronze wire developed the previous study. For this purpose, the authors have improved the manufacturing process, such as wire tension control, discoloration, winding and the control appears as a problem when the automatic manufacturing system applied to the field. Also, performance tests for the developed system such as the straightness, tensile strength, hardness, diameter deviation, discoloration have been performed. As a result, we could product the 0.35mm of phosphor bronze wire with continuous processes. The performance of the prototype system satisfies all the objects of this study.

The purpose of this study is to develop the automatic manufacturing system for producing a phosphor bronze wire. Automatic continuous manufacturing system is necessary to raise the productivity and strengthen the competitiveness in the phosphor bronze wire manufacturing. For this purpose, the authors carrying out the design and production of devices such as raw material supply, drawing, heat treatment, winding and main control system, etc. As a result, we could product the 0.35mm of phosphor bronze wire with continuous processes.

Wire rods having various sectional shape are generally used directly in various applications. In the shape rolling, a couple of grooved rollers are used and the groove match the sectional shape of the wire rod. In this 2 roll system, a couple of rollers must be changed whenever the sectional shape of the wire rod is changed, and the frequent changes of roller cause rise of manufacturing cost. In this study, in order to apply a highly precise 4 roll rolling mill developed in previous studies on the shape rolling manufacturing process, the raw wire feeding equipment, 2 roll rolling mill, turks Head rolling mill, large heat treatment equipment, a steam cleaning equipment, a large winding equipment, cooling equipment, a tension adjustment equipment, designed and manufactured to the main control system. In addition, the problems corrected throughout these various equipments for manufacturing high-precision automatic rolling mill system developed by assembling more than six months and was conducted between complementary and testing process.

Wire rods having various sectional shape are generally used directly in various applications. In the shape rolling, a couple of grooved rollers are used and the groove match the sectional shape of the wire rod. In this 2 roll system, a couple of rollers must be changed whenever the sectional shape of the wire rod is changed, and the frequent changes of roller cause rise of manufacturing cost. We developed a 4 roll wire rolling mill that reduce the disadvantage of 2 roll rolling, at the same time improving quality of the wire rods and reducing production costs. The present work is focused on the development of a high precision 4 roll wire rolling mill for the wire rods that have various rectangle sectional shape.

In this study, the horizontal automatic scum remover with buoyant type is developed to reduce the cost of facility and is suitable for unit-process automation. This system is consist of the scum collecting box, leveling device for scum collecting box, drive device for scum collecting box, water level sensor and indicator, departure prevention device of scum collecting box, setting monitor, main control panel, etc. Performance tests for the system such as the accuracy of the scum thickness measurement, horizontal degree of the scum collecting box, scum removal time, accuracy of an unmanned control have been performed. The performance of the prototype system satisfies all the objects of this study.

In this study, the horizontal automatic scum remover with buoyant type is developed to reduce the cost of facility and is suitable for unit-process automation. This system is consist of the scum collecting box, leveling device for scum collecting box, drive device for scum collecting box, water level sensor and indicator, departure prevention device of scum collecting box, setting monitor, main control panel, etc. Performance tests for the system such as the accuracy of the scum thickness measurement, horizontal degree of the scum collecting box, scum removal time, accuracy of an unmanned control have been performed. The performance of the prototype system satisfies all the objects of this study.

The EMI shield material with narrow width has some deficiencies in shielding capability and this deficiencies are caused by the inconsistent relationship between the inductance and temperature after heat treatment. This study is performed to develop a nano crystal magnetization heat treatment process technology and design a EMI shielding material with wide width up to 350mm. As a result, the performance of the developed wide EMI shield material satisfies all the objects of this study such as the inductance, thickness, permeability, ribbon productivity, lamination productivity. Also, we find that this wide EMI shield material can be used effectively for the EMI shield room, large medical equipment and so on.

The functional wood plastic composite(WPC) is one of the noted materials for landscape architecture and residential construction. Iron band, embossing and drain holes are improve the strength and skid resistance of the WPC. In this study, we had developed an automatic manufacturing system for the functional WPC that has vertical pattern embossing and drain holes. The system is consist of an automatic vertical pattern embossing device, multi-spindle drilling M/C, sanding device, inspection equipment, and some facilities developed in the previous research. The performance tests on the several functional items of the system and manufactured WPC represented satisfactory values except the skid resistance and absorption thickness expansion rate.

In this study, we have developed an automatic manufacturing system for functional wood plastic composites(WPC) which are one of spotlighting materials for landscape architecture and residential construction material. In addition to the existing facilities, this manufacturing system is consist of an automatic hole manufacturing device, iron band supply and winding device, mold with the iron band insert system, calibration unit, control system, etc. We have performed the performance tests for the system such as the specific gravity, bending strength, screw holding power, percentage of moisture content, formaldehyde, absorption thickness, expansion rate, cold resistance(appearance & bending strength), and shock resistance. As a result, the performance of the prototype system satisfies all the objects of this study.

Traditionally the powder polymer has been used in the sewage sludge treatment and water purifying plants. The powder polymer, however, has several problems such as bad working condition by dispersed powder and unstable operation of dehydrator by a lump of undissolved polymer. In this study, high accuracy automatic dissolving system for emulsion polymer is developed to reduce the cost of facility and is suitable for unit-process automation. This system is consist of the emulsion polymer storage tank, polymer dissolving solution supply tank, mixing chamber, micom and mobile system, etc. Performance tests for the system such as the rated flow of flowmeter, quantity of the tube pump, solubility of the mixing chamber, accuracy of micom and mobile system have been performed. The performance of the prototype system satisfies all the objects of this study.

The adoption of scroll type air compressor is gradually increased in the automotive/residential air-conditioner and clean air compressor, and the most of critical components of the scroll are made of aluminum to reduce the friction and weight. Many studies for the surface treatment of the aluminum have been performed to reduce the friction between the components. In the preceding research, we suggested the most appropriate combination of the solid lubricant. In this study, we coated the part of fixed or orbiting scroll wrap with the solid lubricant that suggested in the preceding research, and then have performed analysis of performance characteristics for the part. As a result, we could obtain the 7.66μm of the coating thickness, Ra 0.8μm of the surface roughness and 0.088 of the friction coefficient. These represent the satisfactory capability of the suggested solid lubricant for the scroll type air compressor.

Automatic continuous manufacturing system is necessary to raise the productivity and strengthen the competitiveness in the wire manufacturing. The automatic wire cutting technology is an important element to link various processes and it is crucial technology to obtain high accuracy and quality of the wire. This study was performed to develop an automatic stainless steel wire cutting equipment that is consist of the first and second cutting equipments besides related devices to cut stainless steel wire. This wire cutting equipment can cut wire with high accuracy, and it can prevent sintering and discoloration

Wire manufacturing system is consist of several parts performing such as feeding, drawing, straightening, heat treatment, surface finish and winding. Drawing and straightening processes are repetitive tasks and the most of the them are performed discretely. In this study, automatic manufacturing system for medium fine straight wire has been developed. The developed system is operated with continuous processes, so decrease the time cost and increase product quality