V-type coupling, which is often applied to wastegate-turbochargers(WGT), is a mechanical fastener. Its radial forces generated from the bolt pretension load colse contact with each other to the axial direction for turbine housing and center housing rotating assembly(CHRA). In addition, the torsional stiffness between two bodies should be sufficiently secured to minimize the linkage angle change from the EWGA to the valve spindle. Therefore, in this study, the torsional stiffnesses according to the effects of positioning pins and friction coefficient, and the bolt pretension loads were calculated for V-coupling turbocharger. As a result, it can be seen that the torsional stiffness of the coupling according to the number of position pins is very small. And, when the friction coefficient and the axial force of the bolt are large, the torsional stiffness is greatly increased, and gradually decreasing when the bolt load of the coupling is about 6,000 N or more.

It is very important to measure and analyze various driving performance in the vehicle development stage. Particularly in racing vehicles, analysis of driving characteristics on various courses is very important, and data measurement and analysis technology using actual measurement equipment are widely used in racing strategies. In this paper, we present an analytical approach using vehicle acceleration, which is relatively easy to measure among various factors. Measured acceleration data is used to analyze optimal driving performance.

Laparoscopy instrument requires blood vessel ligator to prevent blood leakage. Clip ligation device is widely used to prevent blood loss and secure surgical vision by using blood vessel ligator. However, in order to properly install the clip to the vessel ligator and ligate the blood vessel by the ligation machine, the device is properly operated and the parts constituting the jaw areas should be ensuring sufficient strength and rigidity during the operating. Therefore, the clip binding forces were calculated through a dynamic model of the blood vessel ligator. As a result, the force satisfies the target value of 8.5 N or more regardless of the grip force positions. And structural analysis was carried out to find out the maximum resistance force at the tip of the inner shaft. The maximum load was about 45.6 N, which sufficiently satisfies the development target of 40.0 N or higher.

In this study, the safety aspects were studied by comparing the charge control characteristics of the two vehicles when a failure occurs between the OBC including the charging port or the charging door module (CDM) during slow charging using the In Cable Control Box (ICCB) for a long time.When the AC terminal was momentarily disconnected during charging, the Model-3 vehicle was charged normally if the AC circuit was disconnected up to three times, and the charging control was stopped when the number of disconnects reached four times. However, in the Ioniq-5 vehicle, charging control was normally performed when the disconnected AC circuit was normally connected regardless of the number of disconnection.

This research studied faults that may occur during slow charging using the J1772 adapter of Tesla Model-3 electric vehicles. When the AC terminal was instantaneously disconnected, charging was performed normally when an AC circuit with disconnection up to three disconnection times was connected. Charging control was suspended when the number of disconnection reached four times. However, if the AC disconnection time exceeded 22 seconds, the charging control was stopped regardless of the number of disconnection. When a contact failure occurred at the AC terminal, high surge current and noise occurred. However, when the contact improved, the charging control continued. In terms of safety, it seems necessary to take measures such as stopping charging control when detecting noise.

In the event of an defective wire in the low-speed CAN communication of vehicle, the problem had to be solved by relying on fault codes or using expensive measuring equipment. An experiment was conducted to analyze waveforms of communication circuits with wire conditions such as normal, short circuits in the main body, and mutual short circuits. When the controller drives the CAN transceiver and transmits a message, the voltage and current waveforms were measured using an OEM oscilloscope to check for abnormalities in the circuit. As a result, it was confirmed that when a defective wire occurs in low-speed CAN communication, the CAN driver can switch to the fail-safe mode to exchange normal messages.

When the CP voltage is disconnected, the measured voltage on the ICCB side is measured to be 12V, and the voltage on the OBC side is measured to be 0V. When the PD signal was disconnected, the ICCB-side measured voltage was 0V and the OBC-side measured voltage was 4.5V. From this, disconnected position be found with the voltage value measured. When CP was disconnected for a short time, the PD voltage did not change to 1.5V, and when the PD was disconnected, the CP signal and PD signal changed to 9V, and if the CP and PD voltages were normal, the charge control could be performed normally.

The design of the corner joints in furniture structures is very important to firmly support the loaded structure and to sufficiently maintain the durability and stability. Therefore, the strength of the corner joints and the rigidity of the connected panels play a very important role in the structural performance of the assembled furniture. The structural properties can be measured or calculated experimentally or numerically, and compared by representing the applyed forces or bending moments as a function of deformed value. This paper shows the numerical models to determine the strength and stiffness of the 3-types of corner joints for simple designed furniture. Based on the finite element results, the maximum stresses are concentrated on the corner joints designed with MDF panels. And the deformation resistances and maximum applied loads are calculated for furniture corner joints under tensile and compressive moment.

In this paper, we break away from the method of removing and inspecting the GDI injector, measure the pressure change of the fuel rail pressure sensor when driving the GDI injector of a vehicle equipped with the GDI fuel system, and compare the results. analyzed.There was a pressure change in the fuel rail pressure sensor from the general drive GDI injector. There was no pressure change in the fuel rail pressure sensor when driving the GDI injector without injecting fuel. You can check the fuel injection status in the pressure change data of the fuel rail pressure sensor without removal the GDI injector.

Thermal external cracks can be initiated at the parting line, which is the dividing line that splits the core and cavity halves of a molded exhaust manifold-turbine housing. The fatigue cracks are often resulted from hot-cold cycle loads called by thermal shock cycles, and are accompanied by large plastic strains. This paper investigated the effects of parting lines of the integrated exhaust manifold-turbine housing and compared the magnitude of plastic strains directly correlated to low cycle fatigue damages or cracks. The finite element results showed that the plastic strains at runner junctions including parting line was calculated by 0.68%, which is approximately 60% higher than that of the turbine housing considering no parting line. So, if the analysis target is less than 0.50 % of plastic strain amplitude, the fatigue damages or cracks could be expected by considering the parting lines in integrated exhaust manifold-turbocharger.

Engine components subjected to cyclic thermal and mechanical loads may experience low-cycle or high-cycle fatigue failures. In particular, both of these failures can easily occur in aluminum cylinder heads, which are exposed to high temperatures and combustion pressures. Predicting the fatigue characteristics of the cylinder head are very important in the design stage of engine development. In this study, a finite element analysis was performed to predict the low-cycle thermal fatigue around exhaust ports of the cylinder head. Temperature distributions are obtained through the heat transfer analysis considering thermal cyclic test. The analysis result involves large plastic deformations, indicating compressive stresses at high temperatures and subsequently turn into tensile stresses at cold conditions. And the results showed that the critical regions such as exhaust port with large plastic strains coincided well with crack locations from thermal cyclic test. Next, design changes were made to the critical areas of the exhaust ports, and the results showed that the durability was improved by about 60% over the initial model and there were no problems in the thermal fatigue test.

V-type coupling, which is often applied to turbochargers, is a mechanical fastener where radial forces close turbine housing and bearing housing together. It prevents leakage of exhaust gases by contact pressure of the backplate caused by the load transmitted from the bolt-tightening torque. Therefore, it is important to study the mechanical behaviors of the coupling system in order to establish more accurate sealing assessment technologies. In this study, an experiment was first conducted to obtain the relationship between torque and its resulting axial force in a specially designed gage bolt. Strains were then measured when the torque was applied using the gauge bolts on the turbocharger. Thus, the magnitude of the axial force due to the bolt torque can be obtained inversely. In addition, the circumference and width strains of the turbocharger coupling were measured under the assembly load, and theses results were compared with the finite element results. As a result, they tend to be very similar, but in the ring area, analysis results show a relatively small value, and near the bolt, the analysis results are larger than the experimental strains. This is thought to be due to the reduced strains around the bolt by the hammering process.

The wastegate valve regulates the maximum boost pressure inside the turbocharger to prevent damage to the engine and turbocharger which can occur from overload. However, even though the opening and closing behaviors of the valve should be controlled accurately, thermal deformations of the turbocharger system can lead to excessive distortion of the actuator rod, which can have a significant effect on the turbocharger performance. In this study, thermal deformation analysis of the turbocharger assembly has been analyzed through finite element analysis under operation condition. The result shows that the deformation in the turbine housing is relatively large and actuator rod is bent by thermal load. It causes rotational deformation at the wastegate valve face connected to the rod. And it is efficient to increase the stiffness of the EWGA rod to minimize the rotational deformation of the valve face. It means that the actuator rod should be placed in a position close to the center of the turbocharger to minimize the length of the rod that has the greatest effect on stiffness enhancement.

In this paper, we analyze various types of racing lines and search for the optimum time to pass through the chicane, which are corners smaller than 90 degree. “Best” means the minimum time at maximum speed. This indicates that the inside and outside of the running line is not able to never win the internal between the connected lines. Even in the case of Chicane driving, the vehicle can accelerate at a high speed by increasing the turning radius near the straight line. In the study, the turning angle is inevitable if the angle is large because the turning angle is 44.3 because there is no straight running width. Therefore, by keeping the speed close to the straight line along the path of the incinerator, the speed of escape from the line can be shortened.

Coupling is commonly used as a mechanical fastener to connect the turbine housing and the bearing housing in a turbocharger assembly. The finite element analysis was used to predict the structural behaviors of the coupling system, which could be caused by the bolt clamping force in the assembly process and the thermal deformation during turbocharger operation. The back plate is used to prevent gas leakage from the turbine housing to the bearing housing while the fixed pin is inserted to set the reference position between the two parts. Thus, in order to predict the mechanical behaviors of the coupling system numerically, the temperature distributions were calculated by heat transfer analysis based on the rated speed of the diesel engine. As a result of analyzing the structural characteristics of the turbocharger, the contact pressure of the back plate was influenced by thermal deformations whereas the bending deformation of the fixed pin was affected by the thermal deformation and the pin position.

V-Coupling is used as a mechanical fastener to connect the turbine housing and the bearing housing in a turbocharger. The back plate is located between the turbine housing and the bearing housing, which is compressed by the bolt clamping force of coupling to prevent gas leakage under turbocharger operation. This paper presents the theoretical and analytical methods to predict the sealing performance by calculating the contact pressures on the back plate. The mathematical model was constructed to derive the contact force on the back plate by considering the force transfer mechanism. And, finite element analysis was carried out to predict the contact pressures by applying the bolt load in the coupling system. As a result, the analysis results of the mathematical model are well consistent with the results of the finite element analysis. Therefore, in the early design stage of turbocharger coupling, mathematical model would be helpful to determine the design parameters.

The axial thrust acting on the turbocharger rotor is basically generated by the unbalance between turbine wheel gas forces and compressor wheel air forces. It has a significant influence on the friction losses, which reduces the overall efficiency and performance of high-speed turbocharger. Therefore, it’s important to calculate the thrust forces under operating conditions (surge, choke and etc.) in a turbocharger. The purpose of this paper is the development of numerical simulation methods which were verified by experimental results of axial thrust and thermally induced constraint tests of the turbocharger. The first FE model showed the relationship between thrust forces and strains by calculating the strains on specially designed thrust bearing and were compared with test results. And the second one is to identify the thermally induced strains in order to remove the thermal effects from measured strains. With these models, it’s possible to inversely predict the magnitudes of the axial thrust by directly measured strains and temperatures under operating turbocharger.

The chassis frame generally consists of side members, cross beams, and several mounting brackets. Strength and fatigue behaviors of welded joints between members and brackets in a frame are a very complex phenomena, which comes basically due to the structural geometry, non-homogeneous material, and welding residual stresses. Therefore, the prediction of fatigue life for the welded structure is very difficult compared to that for the simple geometry. This paper presents the structural and fatigue analysis results for a body frame and welded joints under system durability loads. In order to fatigue assessment of welded joints, local stress approach is used for its simplicity, which is based on the several empirical S-N curves that are associated with welded joint types and loading modes. The estimated fatigue cycles of the welded areas in a frame were satisfied the target cycles under system load conditions.

When an engine connecting rod is designed, it’s important to consider the buckling strength as well as deformation and durability of the rod. The buckling strength of a rod is mainly affected by the shape and area of shank cross-section and boundary conditions of its small and big ends. Buckling analysis by finite element method was carried out to evaluate the elastic buckling strength of a connecting rod that has non-uniform cross section areas. And the Merchant-Rankine formula was applied to predict the inelastic critical buckling load by considering the plastic buckling strength. Finally, the maximum allowable compressive load, which has 56.57kN, was predicted by considering the 1.7 buckling safety factor. It represents an approximately 40% greater than the maximum firing pressure.

In this paper, the main objective is to determine the mechanical responses due to the axial forces on thrust bearing for an automotive turbocharger. The rotating shaft in a turbocharger is supported by the bearings, usually oil-lubricated radial journal bearings and a thrust bearing. The axial forces acting on the thrust bearing have significant influences on the mechanical friction losses, which reduces the efficiency and performance of high-speed turbocharger. There are simple well-known formulas such as Petroff’s equation for calculating the mechanical frictional losses in these types of bearings. However, it's difficult to estimate the accurate axial forces from this formula. Thus, this work determined the relationship between thrust forces and strains by measuring and calculating the strains on thrust bearing and compared both results. The result shown that behaviors of axial strain are changed linear and non-linear depend on the boundary condition. Therefore, it’s possible to predict the magnitudes of the axial forces by measuring the strains under operating turbocharger.