Increasing specific power, torque and high responsibility have come to the fore as the important strategy of reducing fuel consumption in vehicle engines. Therefore, the boosting performance of various boosting devices has been investigated using a diesel engine simulation program. For the comparison of boosting performance, the simulation result of a naturally aspirated 2.0 liter engine is used as a basis. Subsequently, the boosting effects of single turbocharger, single supercharger and 2-stage boosting system combined with a turbocharger and a supercharger are compared at the same engine condition. The simulation results show that the 2-stage boosting system can attain lower specific fuel consumption and higher air mass flow. In low engine speed range, a supercharger mainly leads higher boosting performance with higher responsibility in the combined boosting system.
Thermo-mechanical fatigue cracks on the turbine housing of turbochargers are often observed in currently developed gasoline engines for them to adopt lightness and higher performance levels. Maximum gas temperatures of gasoline engines usually exceed 950℃ under engine test conditions. In order to predict thermo-mechanical failures by simulation method, it is essential to consider temperature-dependent inelastic materials and inhomogeneous temperature distributions undergoing thermal cyclic loads. This paper presented the analytical methods to calculate thermal stresses and plastic strain ranges for the prediction of fatigue failures on the basis of motoring test mode, which is commonly used for accelerated engine endurance test. The analysis results showed that the localized critical regions with large plastic strains coincided well with crack locations from a thermal shock test.