In recent times, there has been a significant demand for supercapacitors in energy storage applications due to their rapid charging– discharging capabilities, high power density, and excellent stability. Nevertheless, the synthesis of electrode materials with a substantial surface area, exceptionally high porosity, and superior electrochemical performance is still challenging. Activated carbons with a distinctive porous structure and exceptional electrochemical properties emerged as promising electrode materials for supercapacitors. In this study, we used a porous activated carbon (PAC) derived from petroleum coke followed by KOH activation as an efficient anodic electrode material. The ultra-high Brunauer–Emmett–Teller surface area of 2105.6 m2 g− 1 with stacked layers of carbon atoms arranged in a two-dimensional hexagonal structure makes the PAC an efficient candidate for a supercapacitor electrode. The PAC delivers a specific capacitance of 470 F g− 1 at a current density of 0.5 A g− 1 over a potential window of 0 to −1 V. The excellent cycling stability in a three-electrode setup with a capacitance retention of ⁓98% even at a high current density of 10 A g− 1 makes the PAC a potential anodic electrode material for high-performance supercapacitor applications.

The oxygen-rich activated carbon (AC) was facilely developed using petroleum coke as a raw material by KOH activation under the rapid heating rate. The porosity and surface chemistry of ACs prepared under different heating rates were characterized and their adsorption properties for methylene blue (MB) were investigated. The results showed that the AC5 prepared under the heating rate of 5 °C min−1 had the highest surface area compared with the AC10, AC15 or AC20, while the AC20 prepared under the heating rate of 20 °C min−1 consisted of the highest oxygen content and most –OH functional group compares with the other ACs. These indicated that rapid heating rate was against the formation of more developed porosity, however, it was beneficial to producing more oxygen functional groups. As to MB adsorption, AC15 exhibited the maximum adsorption capacity for MB of 884 mg g−1 due to high surface area of 2803 m2 g−1 and high oxygen content of 23.27%. Moreover, despite the fact that AC20 had much lower surface area than the AC5, the AC20 showed higher MB adsorption capacity than the AC5. This was because the AC20 has the highest content of –OH, which was a positive impetus for MB adsorption. Therefore, rapid heating rate was an effective and simple approach to preparing the oxygen-rich ACs for improving the adsorption capacity of MB.

Coke aggregates and carbon artifacts were produced to investigate the interactions of coke and pitch during the kneading process. In addition, the kneading ratio of the coke and binder pitch for the coke aggregates was controlled to identify the formation of voids and pores during carbonization at 900°C. Experiments and thermogravimetric analysis revealed that carbon yields were improved over the theoretical yield calculated by the weight loss of the coke and binder pitch; the improvement was due to the binding interactions between the coke particles and binder pitch by the kneading process. The true, apparent, and bulk densities fluctuated according to the kneading ratio. This study confirmed that an excessive or insufficient kneading ratio decreases the density with degradation of the packing characteristics. The porosity analysis indicated that formation of voids and pores by the binder pitch increased the porosity after carbonization. Image analysis confirmed that the kneading ratio affected the formation of the coke domains and the voids and pores, which revealed the relations among the carbon yields, density, and porosity.

Activated carbon was prepared from pre-carbonized petroleum coke. Textural properties were determined from studies of the adsorption of nitrogen at 77 K and the surface chemistry was obtained using the Fourier-transform infrared spectrometer technique and the Boehm titration process. The adsorption of three aromatic compounds, namely phenol (P), p-nitrophenol (PNP) and benzoic acid (BA) onto APC in aqueous solution was studied in a batch system with respect to contact time, pH, initial concentration of solutes and temperature. Active carbon APC obtained was found to possess a high surface area and a predominantly microporous structure; it also had an acidic surface character. The experimental data fitted the pseudo-second-order kinetic model well; also, the intraparticle diffusion was the only controlling process in determining the adsorption of the three pollutants investigated. The adsorption data fit well with the Langmuir and Freundlich models. The uptake of the three pollutants was found to be strongly dependent on the pH value and the temperature of the solution. Most of the experiments were conducted at pH 7; the pH(PZC) of the active carbon under study was 5.0; the surface of the active carbon was negatively charged. The thermodynamic parameters evaluated for APC revealed that the adsorption of P was spontaneous and exothermic in nature, while PNP and BA showed no-spontaneity of the adsorption process and that process was endothermic in nature.