Currently, the cutting oil supply device is not equipped to cool the cutting oil. Therefore, additional cooling device should be connected to cool the cutting oil. This has the disadvantage of increasing the size of the device and reducing its cooling capability. To overcome these shortcomings, cooling coils are applied to the outside of the cutting oil filtering device to develop a heat exchanger filter for simultaneous coolant filtering and cooling to improve the compactness of the cutting oil supply device and cooling capability of the cutting oil. For the development of heat exchanger filter, flow and heat transfer analysis were performed. Due to the small heat transfer area of 10 cooling coils, less heat exchange occurred. In the 20 cooling coils, the coolant cooling coils prevented smooth flow of the cooling oil in the heat exchanger filter. The cooling efficiency of the 15 cooling coils were best, and the cooling temperature decreased non-linearly as the supply flow rate of the cutting oil increased.
Warpage of injection molded product is caused by non-uniform shrinkage and residual stress. A method of removing uneven molding shrinkage and residual stress is to remove the defective factor to Uniform cooling of products. Warpages for part designs have been investigated in this study according to the injection molding conditions for amorphous ABS and crystalline PP by the rapid cooling and heating system. Experimental results showed that the crystalline resin was more warped than amorphous resin, Warpages have been observed in the regions of the part, near gate region and flow direction region.
This study was developed the rapid heating and cooling device using peltier module for uniform cooling. make the rapid heating and cooling device(RCHD), for traditional water cooling device(TWCD) method and the rapid heating and cooling method warpage were compared and were analyzed and the materials used crystalline PP polymer. various warpage were compared for the process parameters such as packing pressure, packing time, mold temperature. in the crystalline PP polymer, TWCD method has higher warpage than RCHD method and show the result to be a bit more uniform cooling. RCHD method has higher warpage than TWCD method as cooling time and packing time increases and TWCD method has higher warpage than RCHD method as mold temperature increases.
A heat pipe heat sink which is possible to frozen start up at the lower than -20℃ by using a VCHP was designed, manufactured and tested. The VCHP uses water and nitrogen gas as the working fluid and non-condensable gas. The test results showed that the VCHP heat sink started up successfully at the range of -20 to -30℃ of the ambient temperature and 1000 to 2600W of the heat flow rate. The thermal resistance of the VCHP heat sink decreased as increased the heat flow rate and the ambient temperature since the active zone of VCHP increased.