콘크리트 구조물 절단에 사용되고 있는 다이아몬드 와이어 쏘가 장착된 당김형 절단 장치의 단점을 개선하여 밀기형 절단장치를 개발하였다. 개발된 밀기형 절단장치에는 먼지 집진 커버가 부착되며 마찰열을 냉각하기 위한 건식이나 습식방법을 선택할 수 있다. 개발된 절단장치의 동작특성과 집진 먼지의 누설률 측정을 실험하였다. 시험결과 원활한 동작특성을 보였으며, 먼지의 누설률은 1.7%인 것으로 나타났다. 개발된 절단장비를 사용하여 생물학적 차폐 콘크리트 절단 시 작업자의 내부 피폭선량을 평가하였다. 보수적 평가를 위해 노심 중심부분을 절단하는 경우를 가정하였다. 비방사능이 99.5 Bq·g-1인 누설 먼지로 인해 반면마스크를 착용한 작업자의 예탁유효선량은 0.25 mSv로 평가되었다. 개발된 밀기형 절단장비 사용 시 미량의 먼지 누설률로 인해 작업자의 방사선 피폭이 저감되며, 사용의 편리성으로 세부 절단 계획을 수립할 수 있어 방사성 콘크 리트 폐기물 감량에도 기여할 수 있다. 따라서 원전의 방사화된 생물학적 차폐 콘크리트를 비롯하여 철근 콘크리트 구조물 해체 작업 시 절단 장비로서 사용될 수 있을 것이다.

Currently, the cutting oil supply device is not equipped to cool the cutting oil. Therefore, additional cooling device should be connected to cool the cutting oil. This has the disadvantage of increasing the size of the device and reducing its cooling capability. To overcome these shortcomings, cooling coils are applied to the outside of the cutting oil filtering device to develop a heat exchanger filter for simultaneous coolant filtering and cooling to improve the compactness of the cutting oil supply device and cooling capability of the cutting oil. For the development of heat exchanger filter, flow and heat transfer analysis were performed. Due to the small heat transfer area of 10 cooling coils, less heat exchange occurred. In the 20 cooling coils, the coolant cooling coils prevented smooth flow of the cooling oil in the heat exchanger filter. The cooling efficiency of the 15 cooling coils were best, and the cooling temperature decreased non-linearly as the supply flow rate of the cutting oil increased.

As the demand for high-speed and high-precision machining increases, the need for cooling and filtering of cutting oil is high. A new concept of coolant heat exchange filter is developed by installing cooling coil through which refrigerant(R410-a) passes through the coolant filtering device. For structural safety evaluation of the heat exchanger filter for cutting oil suppling device of machine tool, thermal stress and vibration analysis were performed using ANSYS program. The results of structural and thermal stress analyses have led to the conclusion that the cooling system has structural stability. From modal analysis, first natural frequency is 12.37 hz and deformation is 22.041 mm. Sixth natural frequency is 26.887 hz and deformation is 25.563 mm.

Numerical analysis was carried out to investigate the variation of stress and strain characteristics for the rail device in stone board cutting system. The maximum equivalent stress and strain from the vertical load acting on the device decrease as the load moves forward. Also, the maximum equivalent stress appears near the end of left, and the equivalent force of right rail device was about 1.8 times higher than that of left rail device. The variation of stress and strain distributions was remarkable at the edge of the device, and it has a strong influence on the bottom and column. These results can be applicable to optimal design of the stone board cutting device for the system safety.

In this study, temperature variation characteristics in the stone board cutting device with sheath heater were analyzed through numerical investigation. Four 2kW sheath heaters whose length and diameter are 1800mm, 11mm are installed, and the initial temperature is -5℃. Also Transient condition is used for temperature variations with the operating time of sheath heater. From the analysis, transient temperature variations of cutting device after operating the sheath heater were predicted. Temperature variations were predicted that mainly appears in part contacted with the sheath heater. The result will be helpful in optimal design for various system equipped with sheath heater.