As unit 1 of Kori was permanently shut down in June 2017, domestic nuclear industry has entered the path of decommissioning. The most important thing in decommissioning is cost reduction. And volume reduction of radioactive waste is especially important. According to the IAEA report, more than 4,000 tons of metallic waste is generated during the decommissioning of a 1,000 MWe reactor and most of these wastes are LLW or VLLW. To reduce amount of metallic waste dramatically, we should choose efficient decontamination method. In this study, we conducted dry ice and bead blasting decontamination. We prepared Inconel-600 and STS-304 specimen with dimensions of 30 mm × 30 mm × 5 mm. Loose and fixed contamination was applied on the surface of specimen using SIMCON method. Bead and dry-ice blasting was conducted by spraying alumina and dry ice pellet at the same pressure and distance for the same time. The removal of loose contamination was observed using microscope. It was found that contaminants are significantly removed using both dry ice blasting and bead blasting. However, some abrasive material remained on the surface of specimen. The removal of fixed contamination was verified by weight comparison before and after experiment and cobalt concentration comparison before and after experiment using X-ray Fluorescence Spectroscope (XRF). At least 90% of the cobalt was removed, but some abrasive particle was also remained on the surface of specimen. In this study, it is confirmed that the effectiveness of manufacturing a large-scale abrasive decontamination facility, and it is expected that this technology can be used to effectively reduce the amount of metallic waste generated during decommissioning.
Despite its advantages such as safety, unnecessary pretreatment, and decontamination of waste with complex geometry, conventional ultrasonic decontamination technology has been only used to remove loose contaminants, oil and grease, not fixed contaminants due to the limitations in increasing the intensity in the high frequency range. Thus, ultrasound has been used as an auxiliary method to accelerate chemical decontamination of radioactive wastes or chemicals were added to the solution to increase the decontamination efficiency. The recently developed high-intensity focused ultrasound (HIFU) decontamination technology overcomes these limitations by combining multiple frequencies of ultrasonic waves in a specific arrangement, making it possible to remove most fixed contaminants, including radioactive micro particles less than 1 micrometer within half an hour. KEPCO NF and EnesG developed mobile HIFU decontamination equipment and successfully demonstrated the decontamination effect on various radionuclides found in nuclear power plants by treating radioactive metal waste to the level below free release criteria. The mobile HIFU decontamination equipment used in the demonstration can be operated anywhere where water is supplied, including controlled area in nuclear power plants, and is expected to be used widely for decontamination and free release of metal radioactive wastes.
Radioactive products generated by long-term operation at NPP can become deposited on the surfaces of the system and equipment, leading to radiation exposure for workers during the decommissioning process. Chemical decontamination is one of the methods to reduce radiation exposure of workers, and there are HP CORD UV, CITROX, CAN-DECON. In the chemical decontamination process, organic acids are generally used, and representative organic acids include oxalic acid and citric acid. There are various methods for removing residual organic acid in decontamination liquid waste, such as using an oxidizing agent and an ion exchange methods. However, there is a problem in that oxidizing agent is used excessively or secondary wastes are generated in excess during organic waste treatment. However, when organic acid is decomposed using a UV lamp, the amount of secondary waste is reduced because it tis decomposed into CO2 and H2O. In this study, organic acid decomposition was evaluated as the contact time of the UV lamp. The experimental equipment consists of a UV reactor, a mixing tank, a circulation pump. The experimental conditions involved preparing 60 L of organic liquid waste containing oxalic acid, hydrogen peroxide and iron chloride. Test A was conducted using one UV reactor, and Test B was performed by connecting two UV reactors in series. As a result of the experiment, a decomposition rate of over 95% was shown after one hour for oxalic acid, and it was confirmed that the initial decomposition rate was faster as the contact time increases. Therefore, in order to increase the initial decomposition rate, it is necessary to increase the contact time of the UV lamp by connecting the UV reactors in series.
A large amount of small and medium-sized metal waste is generated during the decommissioning of nuclear power plants (NPPs). Metal waste is mostly contaminated with low-level radioactive, so it needs decontamination for self-disposal and recycling. A large amount of Organic Decontamination Liquid Waste during decontamination will be generated. The generated organic liquid waste is low in concentration, so the decomposition efficiency is low in the decomposition process. A conditioning process is necessary to concentrate at a high concentration. For effective treatment for Organic Decontamination Liquid Waste, the composition of organic liquid waste and conditioning process were analyzed. Organic acids, metal ions, radioactive nuclides, surfactants, etc. are present in the Organic Decontamination Liquid Waste, and suspended solids are sometimes generated by various reactions. According to previous studies, the concentration of organic acids including surfactants obtained results from several tens of ppm to a maximum of 1,000 ppm, so the maximum value of 1,000 ppm was assumed. For the composition and total amount of metal ions, the average value (52.7wt% Fe, 16.3wt% Ni, 15.1wt% Cr, 15.9wt% Mn) of the distribution of metal species removed by the actual decontamination process is applied, and the total amount is 1,000 ppm was assumed. As for the radionuclides, only 60Co and 137Cs, which are expected to be mainly present, were considered, and 60Co was assumed to be 2,000 Bq/g and 137Cs to be 360 Bq/g by referring to the literature. The amounts of suspended solids were assumed to be 500 ppm by referring to the characteristics of the liquid waste generated in the decontamination process of the NPPs. Based on the estimated value, a reaction formula was established and a simulated Organic Decontamination Liquid Waste was prepared. As a result of measurement using an analysis device, the composition of the estimated and simulated Organic Decontamination Liquid Waste had similar values. The conditioning and treatment process largely consists of pretreatment, conditioning, decomposition processes. Organic Decontamination Liquid Waste goes through a pretreatment process to remove impurities with large particles. In the conditioning process, treated water that has passed through the UF/RO membrane system is discharged into the environment. At this time, Concentrated water goes through a decomposition process for processing the Organic Decontamination Liquid Waste, and is discharged to the environment through a secondary RO membrane system. The conditioning process is the low-concentration Organic Decontamination Liquid Waste in the UF membrane system is forming a micelles in an RO membrane system, concentrating it to a high concentration and then go through a recirculation process in the UF membrane system. An experiment was conducted to confirm whether the concentration of surfactants occurred during the conditioning process. As a result of the experiment confirmed that the highly concentrated surfactant formed micelles and was filtered out in the UF membrane system.
The Korea government decided to shut down Kori-1 and Wolsung-1 nuclear power plants (NPPs) in 2017 and 2019, respectively, and their decommissioning plans are underway. Decommissioning of a NPP generates various types of radioactive wastes such as concrete, metal, liquid, plastic, paper, and clothe. Among the various radioactive wastes, we focused on radioactive-combustible waste due to its large amount (10,000–40,000 drums/NPP) and environmental issues. Incineration has been the traditional way to minimize volume of combustible waste, however, it is no longer available for this amount of waste. Accordingly, an alternative technique is required which can accomplish both high volume reduction and low emission of carbon dioxide. Recently, KAERI proposed a new decontamination process for volume reduction of radioactivecombustible waste generated during operation and decommissioning of NPPs. This thermochemical process operates via serial steps of carbonization-chlorination-solidification. The key function of the thermochemical decontamination process is to selectively recover and solidify radioactive metals so that radioactivity of the decontaminated carbon meets the release criteria. In this work, a preliminary version of mass flow diagram of the thermochemical decontamination process was established for representative wastes. Mass balance of each step was calculated based on physical and chemical properties of each constituent atoms. The mass flow diagram provides a platform to organize experimental results leading to key information of the process such as the final decontamination factor and radioactivity of each product.
Organic waste generated by small and medium-sized (S&M-sized) metal decontamination in NPP decommissioning. To lower the concentration of these organic substances for a level acceptable at the disposal site, the project of “Development of Treatment Process of Organic Decontamination Liquid Wastes from Decommissioning of Nuclear Power Plants” is being carried out. The conditioning and treatment process of organic liquid waste was designed. Also, the literature was investigated to make simulated organic liquid waste, and the composition of these waste was analyzed and compared. As the decontamination agent, organic acids such as EDTA, oxalic acid, citric acid are used. The sum of the concentrations of these organic materials was set to a maximum value of 1,000 ppm. The major metal ions of the decontamination liquid waste estimated are 59Fe, 51Cr, 54Mn, 63Ni, and the concentrations are respectively 527, 163, 161, 159 ppm. Additional major metal ions are 60Co, 58Co, 137Cs. 58Co is replaced by 60Co because it has the same chemical properties as 60Co. Unlike the HLW, the contamination level of S&M-sized metal in primary system was quite low, so 60Co is set to 2,000 Bq/g. Considering the contribution of fission and gamma ray dose constant, 137Cs was estimated to 360 Bq/g. Also, suspended solids of decontamination liquid waste were set at 500 ppm. Under these assumptions, the simulated organic liquid waste was made, and then organic substances and metal ions were analyzed with TOC analyzer and ICP-OES. The TOC analysis value was expected to 392 ppm in consideration of the equivalent organic quantity. the test result was 302 ppm. Some of organics appears to have been decomposed by acid. The values of metal ions (Fe3+, Cr3+, Mn2+, Ni2+) analyzed by ICP-OES are 139, 4, 152, 158 ppm, respectively. A large amount of Cr3+ and Fe3+ were expected to exist as ions, but they existed in the form of suspended solid. Mn2+ and Ni2+ came out similar to the expected values. The designed conditioning and treatment process is largely divided into pretreatment, conditioning, and decomposition processes. After collecting in the primary liquid waste storage tank, large particulate impurities and suspensions are removed through a pretreatment process. In the conditioning process, treated liquid waste passes through UF/RO membrane system, and pure water is discharged to the environment after monitoring. Concentrated water is decomposed in the electrochemical catalyst decomposition process, then this water secondarily passes through the RO membrane system and then discharged to the environment after monitoring. Through an additional experiment, the conditioning and treatment process will be verified.
In a nuclear power plant, the activated corrosion products are deposited on the reactor coolant system. The activated corrosion products must be removed to reduce the radiation exposure to workers before maintaining or decommissioning of the nuclear power plant. In order to remove the remove the activated duplex oxide layer generated on the reactor coolant system in the pressurized water reactor (PWR), the Cyclic SP (Sulfuric acid/Permanganate)-HyBRID (Hydrazine Based Reductive metal Ion Decontamination) process developed by KAERI (Korea Atomic Energy Research Institute) can be used. After applying the Cyclic SP-HyBRID process, a sulfate-rich waste powder containing the radionuclide is generated, and the radioactive powder has to be stabilized for final disposal. In the previous study, it was confirmed that the low-temperature sintering method can be applied to immobilize the sulfate-rich waste powder. Thus, immobilization of the Cyclic SP-HyBRID process waste powder was carried out by the low-temperature sintering method using a low melting point glass, and the physicochemical and radiological characteristics of a waste form were evaluated in this study. As a result, the compressive strength of the waste form increased with increasing sintering temperature and sintering time. It is considered that the result was caused by the difference in the band gap between the bismuth borate and zinc borate, which are the products during the sintering process. It was verified that the physical stability was maintained after the 107 Gy of irradiation test. In addition, it was confirmed that the radioactive metal hydroxides contained in the waste powder converted to metal oxide forms, which have the lower solubility, at the sintering temperature. Finally, the waste form was evaluated as a low-level radioactive waste from the concentration of radionuclides contained in the waste form.
Decontamination of spent nuclear fuel from decommissioned nuclear reactors is crucial to reduce the volume of intermediate-level waste. Fuel cladding hulls are one of the important parts due to high radioactivity. Their decontamination could possibly enable reclassification as low-level waste. Fuel cladding hulls used in research reactors and being developed for conventional light water reactors are Al-Mg and Fe-Cr-Al alloys, respectively. Therefore, the recovery of these component metals after decontamination is necessary to reduce the volume of highly radioactive waste. Electrochemical approach is often chosen due to its simplicity and effectiveness. Non-aqueous solvents, such as molten salts (MSs) and ionic liquids (ILs), are preferred to aqueous solvents due to the absence of hydrogen evolution. However, MSs and ILs are limited by high temperature and high synthesis cost, along with toxicity issues. Deep eutectic solvents (DESs) are synthesized from a hydrogen bond acceptor (HBA) and donor (HBD) and exhibit outstanding metal salt solubility, wide electrochemical window, good biocompatibility, and economic production process. These characteristics make DES an attractive candidate solvent for economic, green, and efficient electrodeposition compared with aqueous solvents such acids or nonaqueous solvents such as MSs or ILs. In this research, the feasibility of electrodeposition of Al-Mg and Fe-Cr-Al alloys in ChCl:EG, the most common DES synthesized from choline chloride (ChCl) and ethylene glycol (EG), will be tested. A standard three-electrode electrochemical cell with an Au plated working electrode and Al wires for counter and reference electrodes is utilized. Two electrolyte solutions (Al-Mg and Fe-Cr-Al) are prepared by dissolving 100 mM of each anhydrous metal chloride salts (AlCl3, MgCl2, CrCl3, and FeCl2) in ChCl:EG. Cyclic voltammogram (CV) is measured at 5, 10, 15, and 20 mV·s−1 to observe the redox reactions occurring in the solutions. Electrodeposition of each alloy is performed via chronoamperometry at observed reduction potentials from CV measurements. The deposited surfaces and cross-sections are examined by scanning electron microscopy and energy dispersive spectroscopy (SEM-EDS) to analyze the surface morphology, cross-section composition, and thickness. Authors anticipate that the presence of different metals will greatly affect the possibility of electrodeposition. It is expected that although all metals are distributed throughout the surface, the morphology, in terms of particle size and shape, would differ depending on metals. Different metals will be deposited by layers of an approximate thickness of a few μm each. This research will illustrate a potential for recovery and electrodeposition of other precious radioactive metals from DES.