Due to the necessity of isolating spent nuclear fuel (SNF) from the human life zone for a minimum of 106 years, deep geological disposal (DGD) has emerged as a prominent solution for SNF management in numerous countries. Consequently, the resilience of disposal canisters to corrosion over such an extended storage period becomes paramount. While copper exhibits a relatively low corrosion rate, typically measured in millimeters per million years, in geological environment, special attention must be directed towards verifying the corrosion resistance of copper canister welds. This validation becomes inevitable during the sealing of the disposal canister once SNFs are loaded, primarily because the weld zone presents a discontinuous microstructure, which can accelerate both uniform and localized corrosion processes. In this research, we conducted an in-depth analysis of the microstructural characteristics of copper welds manufactured by TIG-based wire are additive manufacturing, which is ideal for welding relatively large structures such as a disposal canister. To simulate the welds of copper canister, a 12 mm thick oxygen-free plate was prepared and Y and V grooves were applied to perform overlay welding. Both copper welding zones were very uniform, with negligible defects (i.e., void and cracks), and contained relatively large grains with columnar structure regardless of groove types. For improving microstructures at welds with better corrosion resistance, the effect of preheat temperature also investigated up to 600°C.

Since spent nuclear fuel (SNF) should be isolated from the human life zone for at least 106 years, deep geological disposal (DGD) is considered a strong candidate for SNF management in many countries. Therefore, a disposal canister should be nearly immune to corrosion in such a long-term storage environment. Even though copper has a low corrosion rate of a few millimeters per million years in geological environments, the corrosion resistance of the copper welds must be preferentially validated, which inevitably occurs during the sealing of the disposal canister after the SNF is loaded. This is because the weld zone is a discontinuous area of microstructure, which can accelerate uniform and localized corrosion. In this study, the microstructural characteristics of copper welds in different welding conditions such as friction stir welding, electron beam welding, cold spray, were analyzed, focusing on the formation of microstructure, which affects resistance to corrosion. In addition, the microstructure and corrosion properties of the copper weld zone manufactured by recent wire-based additive manufacturing (AM) technology were experimentally evaluated. From this preliminary test result, it was found that the corrosion characteristics of the welds produced by the AM process using wire are comparable to those of the conventional forged copper plate.

Copper is used for deep geological disposal canisters of spent nuclear fuels, because of excellent corrosion resistance in an oxygen-free environment. However, sulfide formation during the long-term exposure under deep geological disposal condition can be harmful for the integrity of copper canisters. Sulfur around the canisters can diffuse along grain boundaries of copper, causing grain boundary embrittlement by the formation of copper sulfides at the grain boundaries. The development of copper alloys preventing the formation of copper sulfides along grain boundaries is essential for the longterm safety of copper canisters. In this research, the mechanisms of copper sulfide formation at the grain boundary are identified, and possible alloying elements to prevent the copper sulfide formation are searched through the first principle calculations of solute atom-vacancy binding energy and the molecular dynamics calculation of grain boundary segregation energy. The comparison with the experimental literature results on the mitigation of copper embrittlement confirmed that the theoretically identified mechanisms of copper sulfide formation and the selected alloy elements are valid. Thereafter, binary copper alloys were prepared by using a vacuum arc melting furnace. Sulfur was added during casting of the copper alloys to induce the sulfide formation. The cast alloys were cold-rolled into a plate after homogenization heat treatment. The microstructure and mechanical property of each alloy were investigated after recrystallization in a vacuum tube heat treatment furnace. The copper alloys developed in this study are expected to contribute in increasing the long-term safety of deep geological disposal copper canisters by reducing the embrittlement caused by the sulfide formation.

본 논문에서는 고준위폐기물 처분용기를 지하 심지층에 처분하기 위하여 요구되는 구조설계 요구조건과 구조안전성 평가 기준을 도출하였다. 고준위폐기물은 높은 열과 많은 방사능을 방출하기 때문에 고준위폐기물을 넣어 보관하는 처분용기는 그 취급에 많은 주의가 요구된다. 이를 위하여 고준위폐기물 처분용기는 장기간(보통 10,000년 동안) 안전한 장소에 보관되어야 한다. 보통 이 보관 장소는 지하 500m에 위치한다. 지하 깊은 화강암에 고준위폐기물을 보관하도록 설계되는 처분용기는 내부주철삽입물과 이를 감싸고 있는 부식에 강한 와곽쉘, 위 덮개와 아래 덮개로 구성되는 구조로 되어 있으며 지하수압과 벤토나이트 버퍼의 팽윤압을 받는다. 따라서 고준위폐기물 처분용기는 심지층에 보관 시 이들 외력들을 견디도록 설계되어야 한다. 만약에 발생 가능한 모든 하중조합을 고려한 처분용기 설계가 되지 않으면 심지층에 위험한 고준위폐기물 처분 시에 처분용기에 소성변형이나 크랙 또 좌굴같은 구조적 결함이 발생할 수 있다. 따라서 심지층에 처분용기를 처분 시에 처분용기에 발생하는 구조적 문제들이 발생하지 않게 하기 위하여 여러 가지 구조해석이 수행되어야 한다. 이러한 구조해석 수행에 앞서 처분용기 설계 타당성을 평가하기 위한 기준이 필요하다. 또한 평가기준에 영향을 미치는 설계요구조건(설계변수)이 명확히 검토되어야 한다. 따라서 본 논문에서는 처분용기의 구조설계 요구조건(설계변수)과 구조 안전성 평가기준을 도출하고자 한다.