Synthesis gas is a high valued compound as a basic chemicals at various chemical processes. Synthesis gas is mainly produced commercially by a steam reforming process. However, the process is highly endothermic so that the process is very energy-consuming process. Thus, this study was carried out to produce synthesis gas by the partial oxidation of methane to decrease the energy cost. The effects of reaction temperature and flow rate of reactants on the methane conversion, product selectivity, product ratio, and carbon deposition were investigated with 13wt% Ni/MgO catalyst in a fluidized bed reactor. With the fluidized bed reactor, CH4 conversion was 91%, and Hz and CO selectivities were both 98% at 850℃ and total flow rate of 100 mL/min. These values were higher than those of fixed bed reactor. From this result, we found that with the use of the fluidized bed reactor it was possible to avoid the disadvantage of fixed bed reactor (explosion) and increase the productivity of synthesis gas.

The effects of reaction temperature and flow rate of reactants on the methane conversion, product selectivity, product ratio, and carbon deposition were investigated with 13wt% Ni/MgO catalyst. Reaction temperatures were changed from 600 to 850℃, and reactants flow rates were changed from 100 to 200 mL/mim. There were no significant changes in the methane conversion observed in the range of temperatures used. It is possibly stemmed from the nearly total exhaustion of oxygen introduced. The selectiveties of hydrogen and carbon monoxide did not largely depend on the reaction temperature. The selectivities of hydrogen and carbon monoxide were 96 and 90%, respectively. Carbon deposition observed was the smallest at 750℃ and the largest at 850℃. It is found that the proper reaction temperature is 750℃. The best reactant flow rate was 150 ml/min.

Recently, production of sewage and wastewater sludge have increased sharply with the population density and related industrial activity. As a result, studies of sludge treatment and reduction have been conducted and a pre-treatment method that uses thermal hydrolysis has emerged as a solution to this problem. To address problems with the thermal hydrolysis pre-treatment process, the deaeration and nitrogen recovery processes have been set up together, thus generating factors that inhibit dewaterability. In this study, the effect of pre-treatment, deaerated sludge on dewaterability-inhibiting factors (pH, temperature, aeration rate) was evaluated and alternative solutions were prepared. First, the dewaterability improvement effect increased rapidly at 190°C or higher when thermal hydrolysis pre-treatment was applied. Then, 1 L of thermal hydrolysis pre-treatment reactants at 190°C were injected into 1, 5, and 10 L/min air flows at 50°C, but no significant difference in capillary suction time (CST) or time to filter (TTF) was found. The dewaterability improved when the temperatures of the pre-treatment reactants varied between 30, 50, and 70°C under aeration at 5 L/min. However, when the pH was increased to 7, 9, or 11 at 5 L/min and 50°C, the dewaterability worsened by at least 10 times relative to the hydrolysis pre-treatment reactants. The zeta potential decreased from -30 mV to -50 mV as the pH increased. Thus, the stabilities and dispersities of the reactants increased due to the repulsive force of the particles. This was confirmed to be the cause of poor dewaterability. A coagulant can be used to solve to this problem, or the deaeration process can be placed after solid-liquid separation and the heat of thermal hydrolysis can be extracted via heat exchanger.