During the decommissioning of a nuclear power plant, the structures must be dismantled to a disposal size. Thermal cutting methods are used to reduce metal structures to a disposal size. When metal is cut using thermal cutting methods, aerosols of 1 μm or less are generated. To protect workers from aerosols in the work environment during cutting, it is necessary to understand the characteristics of the aerosols generated during the cutting process. In this study, changes in aerosol characteristics in the working environment were observed during metal thermal cutting. The cutting was done using the plasma arc cutting method. To simulate the aerosols generated during metal cutting in the decommissioning of a nuclear power plant, a non-radioactive stainless steel plate with a thickness of 20 mm was cut. The cutting condition was set to plasma current: 80 A cutting speed: 100 mm/min. The aerosols generated during cutting were measured using a highresolution aerosol measurement device called HR-ELPI+ (Dekati®). The HR-ELPI+ is an instrument that can measure the range of aerodynamic diameter from 0.006 μm to 10 μm divided into 500 channels. Using the HR-ELPI+, the number concentration of aerosols generated during the cutting process was measured in real-time. We measured the aerosols generated during cutting at regular intervals from the beginning of cutting. The analyzed aerosol concentration increased almost 10 times, from 5.22×106 [1/cm3] at the start of cutting to 6.03×107 [1/cm3] at the end. To investigate the characteristics of the distribution, we calculated the Count Median Aerodynamic Diameter (CMAD), which showed that the overall diameter of the aerosol increased from 0.0848 μm at the start of cutting to 0.1247 μm at the end of the cutting. The calculation results were compared with the concentration by diameter over time. During the cutting process, particles with a diameter of 0.06 μm or smaller were continuously measured. In comparison, particles with a diameter of 0.2 μm or larger were found to increase in concentration after a certain time following the start of cutting. In addition, when the aerosol was measured after the cutting process had ended, particles with a diameter of 0.06 μm or less, which were measured during cutting, were hardly detected. These results show that the nucleation-sized aerosols are generated during the cutting process, which can explain the measurement of small particles at the beginning of cutting. In addition, it can be speculated that the generated aerosols undergo a process of growth by contact with the atmosphere. This study presents the results of real-time aerosol analysis during the plasma arc cutting of stainless steel. This study shows the generation of nucleation-sized particles at the beginning of the cutting process and the subsequent increase in the aerosol particle size over time at the worksite. The analysis results can characterize the size of aerosol particles that workers may inhale during the dismantling of nuclear power plants.

In order to commercialize large diameter PP pipes, the cutting work was attempted with the cutting machine (∅18″and AL120 cutter, 2100 r.p.m) used for the conventional PE or PVC pipe(∅1200 mm, t 70), but the cutting work was failed because the material of “PP pipe” melted and sticked to the surface of the wheel-cutter. In order to find the optimal structure and number of blades for wheel-cutters, an experimental investigation the temperature measurement of specimen and wheel-cutter and the visualization of cutted specimen surface and chip shape were carried out during and after experiment. In addition, modelings for cutting and heat transfer mechanisms have been developed for theoretical analysis. The theoretical and experimental results were in good agreement. The results show that the appropriate structure and the rotational speed of wheel-cutter are W60 and 650 rpm for the large diameter PP pipe cutting machine.