Effective mixing of different-sized aggregates in mobile asphalt plant dryers is crucial for ensuring high-quality, consistent asphalt production. This study explores the application of spatial analysis techniques, particularly the Discrete Element Method (DEM), to understand and optimize the mixing process of aggregates in drum dryers. The research emphasizes the importance of proper mixing to achieve uniform moisture removal and heating across various aggregate sizes. Larger aggregates heat more slowly, while finer particles risk overheating or being carried away by air currents, necessitating careful management of the mixing process. Using LIGGGHTS, an open-source simulation framework, we conducted DEM simulations to analyze the spatial distribution and behavior of aggregates within a 3D model of a drum dryer. The study considered multiple factors affecting mixing efficiency, including drum inclination, rotational speed, and aggregate feeding frequency. Results indicate that the rotational speed of the drum dryer has the most significant impact on mixing effectiveness. The DEM simulations provided valuable insights into particle movement, heat transfer, and potential segregation issues within the dryer. Further investigations into additional factors that may influence aggregate mixing in drum dryers is recommended, paving the way for improved efficiency and quality in asphalt manufacturing.
신뢰성 있는 토양의 이산요소모델을 개발하기 위해서는 토양의 특성을 고려하여 매개변수를 교정해야 한다. 본 연구에서는 이산요소모델을 구성하는 각 매개변수가 토양 입자의 거동에 미치는 영향을 분석하였고, 분석된 결과를 이용하여 토양의 이산요소모델을 개발하였다. 민감도 분석의 대상이 되는 매개변수는 전단 계수, 마찰 계수, 표면 에너지 등으로 선정하였으며, 교정의 기준이 되는 토양의 특성은 가비중, 안식각, 점착력 및 내부마찰각으로 선정하였다. 또한, 토성이 서로 다른 해안가, 논 및 밭을 구성하는 토양을 대상으로 연구를 수행하여 다양한 토성에 대한 적용성을 확인하였다. 결과적으로 본 연구에서 수행한 민감도 분석 결과를 이용하여 각 토양의 거동을 모사할 수 있는 이산요소모델을 교정하였으며, 시험 결과와의 비교를 통해 교정된 이산요소모델을 검증하였다.
덤프 트럭 데크의 경량화를 통한 연료 소비를 줄이고 에코 친화적인 설계를 위해서는 정확한 구조 분석이 필요하다. 지금까지 데크의 하중은 정수압 또는 토압 이론을 기반으로 계산되었다. 이 방법으로 데크의 하중 불균일을 계산할 수 없다. 하중 분포는 골재 입자의 크기 분포 및 상호 작용에 따라 달라진다. 이산요소법은 유한요소법보다 효과적으로 골재의 거동을 시뮬레이션할 수 있다. 본 논문에 서는 벌크 밀도와 안식각을 측정하여 주요 특성을 얻었다. 15톤 덤프 트럭 데크는 범핑, 브레이킹 및 회전 시의 운동 조건을 적용하여 얻은 하중을 사용했다. 시뮬레이션은 이산요소해석 소프트웨어인 EDEM을 사용했다. 데크의 응력 및 변형 분포는 NASTRAN에 의해 계산되었다. 측정된 값과 비교하였고, 이를 통해 DEM 시뮬레이션의 결과는 수학적 가정에 의한 결과보다 정확함을 확인하였다.
In this study, the regression equation was suggested to predict of the shot ball velocity according to blade shapes based on discrete element (DE) analysis. First, the flat type blade DE model was used in the analysis, the validity of the DE model was verified by giving that the velocity of the shot ball almost equal to the theoretical one. Next, the DE analyses for curved and combined blade models was accomplished, and their analytical velocities of shot ball were compared with the theoretical one. The velocity of combined blade model was greatest. From this, the regression equation for velocity of shot ball according to the blade shape based on the DE analysis was derived. Additionally, the wind speed measurement experiment was carried out, and the experimental result and analytical one were the same. Ultimately, it was confirmed that the prediction method of the velocity of shot ball based on DE analysis was effective.
Particle morphology change and different experimental condition analysis during composite fabrication process by traditional ball milling with discrete element method (DEM) simulation were investigated. A simulation of the three dimensional motion of balls in a traditional ball mill for research on the grinding mechanism was carried out by DEM simulation. We studied the motion of the balls, the ball behavior energy and velocity; the forces acting on the balls were calculated using traditional ball milling as simulated by DEM. The effect of the operational variables such as the rotational speed, ball material and size on the flow velocity, collision force and total impact energy were analyzed. The results showed that increased rotation speed with interaction impact energy between balls and balls, balls and pots and walls and balls. The rotation speed increases with an increase of the impact energy. Experiments were conducted to quantify the grinding performance under the same conditions. Furthermore, the results showed that ball motion affects the particle morphology, which changed from irregular type to plate type with increasing rotation speed. The evolution was also found to depend on the impact energy increase of the grinding media. These findings are useful to understand and optimize the particle motion and grinding behavior of traditional ball mills.
PURPOSES : The applicability of the mechanics-based similarity concept (suggested by Feng et al.) for determining scaled variables, including length and load, via laboratory-scale tests and discrete element analysis, was evaluated. METHODS: Several studies on the similarity concept were reviewed. The exact scaling approach, a similarity concept described by Feng, was applied in order to determine an analytical solution of a free-falling ball. This solution can be considered one of the simplest conditions for discrete element analysis. RESULTS : The results revealed that 1) the exact scaling approach can be used to determine the scale of variables in laboratory tests and numerical analysis, 2) applying only a scale factor, via the exact scaling approach, is inadequate for the error-free replacement of small particles by large ones during discrete element analysis, 3) the level of continuity of flowable materials such as SCC and cement mortar seems to be an important criterion for evaluating the applicability of the similarity concept, and 4) additional conditions, such as the kinetics of particle, contact model, and geometry, must be taken into consideration to achieve the maximum radius of replacement particles during discrete element analysis. CONCLUSIONS : The concept of similarity is a convenient tool to evaluate the correspondence of scaled laboratory test or numerical analysis to physical condition. However, to achieve excellent correspondence, additional factors, such as the kinetics of particles, contact model, and geometry, must be taken into consideration.
Powder compaction is a continually and rapidly evolving technology where it is a highly developed method ofmanufacturing reliable components. To understand existing mechanisms for compaction, parameter investigation isrequired. Experimental investigations on powder compaction process, followed by numerical modeling of compaction arepresented in this paper. The experimental work explores compression characteristics of soft and hard ductile powdermaterials. In order to account for deformation, fracture and movement of the particles, a discrete-finite element analysismodel is defined to reflect the experimental data and to enable investigations on mechanisms present at the particlelevel. Effects of important simulation factors and process parameters, such as particle count, time step, particle discret-ization, and particle size on the powder compaction procedure have been explored.
Discrete element analysis is used to map various log-normal particle size distributions into measures of the in-sphere pore size distribution. Combinations evaluated range from monosized spheres to include bimodal mixtures and various log-normal distributions. The latter proves most useful in providing a mapping of one distribution into the other (knowing the particle size distribution we want to predict the pore size distribution). Such metrics show predictions where the presence of large pores is anticipated that need to be avoided to ensure high sintered properties.
앞의 논문 Part 1 에서 유도한 변분원리를 이용하여 복합재료적충판의 진동해석을 할 수 있는 유한요소해
석 모델을 개발하였다. 이 모델에서는 어느 한 충의 면내 변위와 나머지층 단연의 회전각, 그리고 판 전체의
연직방향처짐을 절점변수로 취하게 되어 n개층으로된 적충판의 경우 2(n+ 1) +1 의 절점 자유도를 갖는다. 따
라서, 판의 주변에서는 한층의 면내변위와 각충단연의 회전각을, 판의 면내에서는 연직방향 처짐을 경계조건
값으로 정의할 수 있다. 이 모델에 의해 개발한 프로그램을 이용하여 각층의 재료특성이 크게 다환 혼종형 복
합재료적충판 (hybrid laminate) 의 고유진동문제를 해석하였다. 탄성이론해 빛 다른 유한요소해석결과와 본
해석결과와의 비교를 통해 제시모델이 기존의 다른 유한요소모델보다 정확함올 예시하였다.
적층판의 동적거동에 대한 유한요소해석모텔개발을 목적으로 전단변형을 적합하게 고려한 적층판이론에
대한 변분원리를 유도하였다. 유도방볍은 Sandhu 동에 의해 개발된 다변수 경계치문제의 변분원리이론을 따
았으 며, 지배방정식의 미분연산자 매트릭스를 self-adjoint로 만들기 위하여 convolution을 이중선형사상으로
사용하였다 유도된 적충판의 범함수에는 경계조건, 초기조건쁜만 아니라 유한요소해석모텔에서 생길 수 있
는 요소간 불연속조건도 포함시킬 수 있다. 상태변수의 적합함수공간을 확장하거나 특정조건을 적용하브로서
다양한 형태의 범함수를 유도할 수 있으며, 이를 통해 다양한 유한요소해석모델의 개발이 가능함을 논하였다.