PURPOSES : On a thin epoxy overlay pavement, epoxy is placed on the existing bridge deck pavement, followed by the spraying of aggregates on it. The bond strength between the existing pavement and overlay pavement is an important factor representing the performance of the thin epoxy overlay pavement, in addition to the skid resistance and roughness. Therefore, the bond strength, skid resistance, and roughness of a thin epoxy overlay pavement constructed for field tests under various field conditions are examined in this study. METHODS : The usability of epoxy and aggregates on a thin epoxy overlay pavement is identified by testing their material properties in a laboratory. A construction test is performed using the pretreatment conditions of the existing pavement surface and the number of layers of overlay pavement as variables. The bond strength, skid resistance, and roughness are analyzed 3 d after constructing the test pavement, and immediately before and after applying repetitive traffic loadings at 6 months. RESULTS : When the existing pavement is in good condition, as in this study, the bond strength of the thin epoxy overlay pavement is affected more significantly by the existing pavement condition than the material properties of epoxy, in which destruction is indicated in the existing pavement. The skid resistance is affected primarily by the condition of the aggregates sprayed on the epoxy. The pavement on which the aggregates are well sprayed indicate a high skid resistance. The roughness is not affected by any variables, such as the pretreatment conditions, number of thin pavement layers, and repetitive traffic loadings. CONCLUSIONS : A long-term evaluation of the bond strength, skid resistance, and roughness will be conducted on a test pavement. In addition, another construction test will be performed to investigate the performance of a thin epoxy pavement overlaid on a bridge deck pavement under inferior conditions.

PURPOSES : Given that large-scale repair works of expressway bridge pavements have high maintenance cost and long traffic blocking time, the thin overlay method that maintains the existing pavement is attracting attention. In this study, because the bridge thin overlay has not been introduced in Korea yet, the basic physical properties of the epoxy thin overlay, which is mainly used for the bridge thin overlay, were investigated, and the skid resistance and bond performance were analyzed. METHODS : Basic physical property tests were performed on each of the epoxy binders, aggregates, and mixtures used in epoxy thin overlay. They were also compared and reviewed against foreign standards. The epoxy binders were tested for viscosity, gel time, and thermal compatibility. The aggregates were tested in terms of water absorption, specific gravity, and gradation. The compressive and flexural strengths of the mixtures were investigated. The epoxy thin overlay has the possibility of detachment of aggregates, so the skid resistance was tested according to the paving phase. In addition, to investigate the bond performance, which is the most important performance of the epoxy thin overlay, the bond strength test was performed by varying the moisture condition and treatment condition of the existing layer surface. RESULTS : The basic physical properties of the materials used in the epoxy thin overlays satisfied foreign standards except for the gradation of aggregates. The skid resistance did not satisfy the standard when the epoxy was exposed, whereas the skid resistance did satisfy the standard when the aggregates were exposed, even after the abrasion test. The bond strength of the epoxy thin overlay satisfied the standard in all cases. The bond strength was the highest when the relative humidity of the existing layer surface was 60%. CONCLUSIONS : The materials of epoxy thin overlay that could be obtained in Korea satisfied the basic physical property standards except for aggregate gradation. Given that the aggregate gradation could be adjusted, it can be concluded that the epoxy thin overlay could be introduced in Korea. In addition, it was confirmed that the skid resistance and bond strength of the epoxy thin overlay were high enough to be used in general road conditions. It was determined that the existing layer surface should maintain an optimal relative humidity of approximately 60% because the moisture condition affects the bond strength.