A fixed-point iteration is proposed to integrate the stress and state variables in the incremental analysis of plastic deformation. The Conventional Newton–Raphson method requires a second-order derivative of the yield function to generate a complicated code, and the convergence cannot be guaranteed beforehand. The proposed fixed-point iteration does not require a second-order derivative of the yield function, and convergence is ensured for a given strain increment. The fixed-point iteration is easier to implement, and the computational time is shortened compared with the Newton–Raphson method. The plane-stress condition is considered for the biaxial loading conditions to confirm the convergence of the fixed-point iteration. 3-dimensional tensile specimen is considered to compare the computational times in the ABAQUS/explicit finite element analysis.

In this study, additive manufacturing of a functionally graded material (FGM) as an alternative to joining dissimilar metals is investigated using directed energy deposition (DED). FGM consists of five different layers, which are mixtures of austenitic stainless steel (type 316 L) and low-alloy steel (LAS, ferritic steel) at ratios of 100:0 (A layer), 75:25 (B layer), 50:50 (C layer), 25:75 (D layer), and 0:100 (E layer), respectively, in each deposition layer. The FGM samples are successfully fabricated without cracks or delamination using the DED method, and specimens are characterized using optical and scanning electron microscopy to monitor their microstructures. In layers C and D of the sample, the tensile strength is determined to be very high owing to the formation of ferrite and martensite structures. However, the elongation is high in layers A and B, which contain a large fraction of austenite.

The plastic deformation behavior of additively manufactured anisotropic structures are analyzed using the finite element method (FEM). Hill’s quadratic anisotropic yield function is used, and a modified return-mapping method based on dual potential is presented. The plane stress biaxial loading condition is considered to investigate the number of iterations required for the convergence of the Newton-Raphson method during plastic deformation analysis. In this study, incompressible plastic deformation is considered, and the associated flow rule is assumed. The modified returnmapping method is implemented using the ABAQUS UMAT subroutine and effective in reducing the number of iterations in the Newton-Raphson method. The anisotropic tensile behavior is computed using the 3-dimensional FEM for two tensile specimens manufactured along orthogonal additive directions.

In the present work, an explicit finite element analysis technique is introduced to analyze the thermal stress fields present in the additive manufacturing process. To this purpose, a finite element matrix formulation is derived from the equations of motion and continuity. The developed code, NET3D, is then applied to various sample problems including thermal stress development. The application of heat to an inclusion from an external source establishes an initial temperature from which heat flows to the surrounding body in the sample problems. The development of thermal stress due to the mismatch between the thermal strains is analyzed. As mass scaling can be used to shorten the computation time of explicit analysis, a mass scaling of 108 is employed here, which yields almost identical results to the quasi-static results.

This study examined a feasibility of coagulation as post-treatment to remove sulfide and phosphorus for the effluent of anaerobic fluidized bed reactor (AFBR) treating domestic wastewater. Removal efficiencies of sulfide, phosphorus and COD by coagulation were not affected by pH in the range of 5.9 to 7.2. Alkalinity requirement could be estimated by the amount of Fe3+ to form Fe(OH)3(S) and to remove sulfide and phosphorus. At coagulant aid dosage of 2 mg/L, anionic polymer showed best results regarding size and settleability of flocs. Sulfide removal for the AFBR effluent at the Fe3+/S2- ratio of 0.64, close to the theoretical value of 0.67 found with a synthetic wastewater, was only 75.2%. One of the reasons for this low sulfide removal is that the AFBR effluent contains, phosphorus, hydroxide and bicarbonate which can react with Fe3+ competitively. Concentrations of sulfide and phosphorous reduced to below 0.1 and 0.5 mg/L, respectively, at the Fe3+/S2- ratio of 2.0. Average effluent COD of 80 mg/L, mostly soluble COD, was obtained at the dosage 50 mg Fe3+/L (Fe3+/S2- ratio of 2.0) with corresponding COD removal of 55%. For better removal of COD, soluble COD removal at the AFBR should be enhanced. Coagulation with Fe3+ removed sulfide, phosphorus and COD simultaneously in the AFBR effluent, and thus could be an alternative process for the conventional wastewater treatment processes where relatively high quality effluent is not required.