Ink-jet printing is a manufacturing process technology that directly prints a digitalized design pattern onto a substrate using a fine ink jetting system. In this study, environmentally friendly yellow aqueous ceramic ink is synthesized by mixture of distilled water, yellow ceramic pigment and additives for ink-jet printing. The graft polymer, which combines electrostatic repulsion and steric hindrance mechanism, is used as a surfactant for dispersion stability of aqueous ceramic ink. Synthesized ceramic ink with graft polymer surfactant shows better dispersion stability than did ceramic ink with PAA surfactant; synthesized ink also shows desirable ink-jet printability with the formation of a single ink droplet during printability test. Finally, ceramic ink printed on glass substrate and ceramic ink with graft polymer surfactant shows a high contact angle without surface treatment on glass substrate. Consequently, it is confirmed that the ceramic ink with graft polymer surfactant can achieve high printing resolution without additional surface treatment process.
In this study, ZrO2 ceramic ink was formulated for additive manufacturing three dimensional structure using dispenser printing technique. Ceramic ink with various ZrO2 loading (30, 40, 50vol%) was prepared to evaluate their rheological properties and printability. High ZrO2 loading ZrO2 ceramic ink showed higher elastic modulus and improved shape retention, when the ceramic ink was printed and sintered at 1450 oC for 1h. Microstructural analysis of printed ZrO2 objective indicated that high ZrO2 loading objective showed lower porosity and smaller pore size.
Recycled cenosphere, which is a hollow shaped particle from fly ash, has become attractive as a building material due to its light weight and excellent heat insulation and soundproof properties. In this paper, we investigated the effect of cenosphere size on the physical and optical properties. High brightness of cenosphere as raw material is required for a wide range of ceramics applications, particularly in fields of building materials and industrial ceramic tiles. Cenospheres were sorted by particle size; the microstructure was analyzed according to the cenosphere size distribution. Cenospheres were generally composed of quartz, mullite, and amorphous phase. Colour measurement corresponding to chemical composition revealed that the contents of iron oxide and carbon in the cenospheres were the major factors determining the brightness of the cenospheres.
Ink-jet printing techniques with ceramic ink, which contains ceramic pigments as colorant, are in increasingly use in the ceramic industry. Generally, ceramic pigments that are produced by conventional method show diameters of several micrometers; these micrometer sized particles in the ink-jet printing process can cause undesirable behavior such as print head nozzle clogging. To prevent this problem, a particle size reduction process is required. In this study, CMYK (cyan, magenta, yellow, black) pigments were synthesized via solid state method. Each pigment particle was milled to submicron size by an attrition mill. The effects of micronizing on the morphology, mechanical property, crystal structure and color property of the CMYK ceramic pigments were investigated by field emission scanning electron microscopy (FE-SEM), particle size analysis (PSA), X-ray diffraction (XRD) and CIE L*a*b*.
Using the ultrasonic pyrolysis method, spherical SiO2 powders were synthesized from aqueous SiO2 sol as a starting material. The effects of pyrolysis conditions such as reaction temperature, SiO2 sol concentration, and physical properties of precursor were investigated for the morphologies of the resulting SiO2 powders. The particle size, shape, and crystallite size of the synthesized SiO2 powders were demonstrated according to the pyrolysis conditions. Generally, the synthesized SiO2 particles were amorphous phase and showed spherical morphology with a smooth surface. It was revealed that increased crystallite size and decreased spherical SiO2 particle size were obtained with increases of the pyrolysis reaction temperature. Also, quantity of spherical SiO2 particles decreased with the decrease in the concentration and surface tension of the precursor.
SrAl2O4: Eu2+ and Dy3+ phosphorescent phosphors were synthesized using the polymerized complex method. Generally, phosphorescent phosphors synthesized by conventional solid state reaction show a micro-sized particle diameter; thus, this process is restricted to applications such as phosphorescent ink and paint. However, it is possible to synthesize homogeneous multi-component powders with fine particle diameter by wet process such as the polymerized complex method. The characteristics of SrAl2O4: Eu2+ and Dy3+ powders prepared by polymerized complex method with one and two step calcination processes were comparatively analyzed. Temperatures of organic material removal and crystallization were observed through TG-DTA analysis. The crystalline phase and crystallite size of the SrAl2O4: Eu2+ and Dy3+ phosphorescent phosphors were analyzed by XRD. Microstructures and afterglow characteristics of the SrAl2O4: Eu2+ and Dy3+ phosphors were measured by SEM and spectrofluorometry, respectively.
In the segmented-in-series solid-oxide fuel cells (SIS-SOFCs), fabrication techniques which use decalcomania paper have many advantages, i.e., an increased active area of the electrode; better interfacial adhesion property between the anode, electrolyte and cathode; and improved layer thickness uniformity. In this work, a cell-stack was fabricated on porous ceramic flattened tube supports using decalcomania paper, which consists of an anode, electrolyte, and a cathode. The anode layer was 40μm thick, and was porous. The electrolyte layers exhibited a uniform thickness of about 20μm with a dense structure. Interfacial adhesion was improved due to the dense structure. The cathode layers was 30μm thick with porous structure, good adhesion to the electrolyte. The ohmic resistance levels at 800, 750 and 700˚C were measured, showing values of 1.49, 1.58 and 1.65Ω·cm2, respectively. The polarization resistances at 800, 750 and 700˚C were measured to be 1.63, 2.61 and 4.17cm2, respectively. These lower resistance values originated from the excellent interfacial adhesion between the anode, electrolyte and cathode. In a two-cell-stack SOFC, open-circuit voltages(OCVs) of 1.915, 1.942 and 1.957 V and maximum power densities(MPD) of 289.9, 276.1 and 220.4mW/cm2 were measured at 800, 750 and 700˚C, respectively. The proposed fabrication technique using decalcomania paper was shown to be feasible for the easy fabrication of segmented-in-series flattened tube SOFCs.
The properties of SOFC unit cells manufactured using the decalcomania method were investigated. SOFC unit cell manufacturing using the decalcomania method is a very simple process. In order to minimize the ohmic loss of flattened tube type anode supports of solid oxide fuel cells(SOFC), the cells were fabricated by producing an anode function layer, YSZ electrolyte, LSM electrode, etc., on the supports and laminating them. The influence of these materials on the power output characteristics was studied when laminating the components and laminating the anode function layer between the anode and the electrolyte to improve the output characteristics. Regarding the performance of the SOFC unit cell, the output was 246 mW/cm2 at a temperature of 800˚C in the case of not laminating the anode function layer; however, this value was improved by a factor of two to 574 mW/cm2 due to the decrease of the ohmic resistance and polarization resistance of the cell in the case of laminating the anode function layer. The outputs appeared to be as high as 574 and 246 mW/cm2 at a temperature of 800˚C in the case of using decalcomania paper when laminating the electrolyte layer using the in dip-coating method; however, the reason for this is that interfacial adhesion was improved due to the dense structure, which leads to a thin thickness of the electrolyte layer.
8 mol% Y-doped powder was synthesized by Pechini method from titanium isopropoxide, strontium nitrate, yttrium nitrate, citric acid and ethylene glycol. A pyrochlore phase-free perovskite powder was obtained by calcining a polymeric resin, which was prepared from a precursor solution, at in an air atmosphere. Low temperature calcination could lead to a fine-grained microstructure. In the case of a solid-state reaction, an extended heat-treatment at high temperature in a reduced atmosphere needed to obtain a single phase perovskite .
[ ] nanotubes for photocatalytic application have been synthesized by hydrothermal method. nanotubes are formed by washing process after reaction in alkalic solution. Nanotubes with different morphology have been fabricated by changing NaOH concentration, temperature and time. nanoparticles were treated inside NaOH aqueous solution in a Teflon vessel at for 20 h, after which they were washed with HCl aqueous solution and deionized water. Nanotube with the most perfect morphology was formed from 0.1 N HCl washing treatment. nanotube was also obtained when the precursor was washed with other washing solutions such as , NaCl, , and . Therefore, it was suggested that ion combined inside the precursor compound slowly comes out from the structure, leaving nanosheet morphology of compounds, which in turn become the nanotube in the presence of hydroxyl ion. To stabilize the sheet morphology, the different type of washing treatment solution might be considered such as amine class compounds.
Copper is able to work as a current collector under wide range of hydrocarbon fuels without coking in Solid oxide fuel cells (SOFCs). The application of copper in SOFC is limited due to its low melting point, which result in coarsening the copper particle. This work focuses on the sintering of copper powder with ceria coating layer. Ceria-coated powder was prepared by thermal decomposition of urea in solution, which containing CuO core particles. The ceria-coated powder was characterized by XRD, ICP, and SEM. The thermal stability of the ceria-coated copper in fuel atmosphere was observed by SEM. It was found that the ceria coating layer could effectively hinder the grain growth of the copper particles